Description
The VACUPRESS 520 GK1 / GK2 DUAL series is a robust, bench-top vacuum deep-drawing system designed to meet the demands of orthopedic workshops, custom insole and footbed manufacturers, and small- to medium-scale orthotics/ prosthetics production labs. Its dual-version setup offers flexibility and scalability — whether you need a standalone unit or a multi-station vacuum forming line.
Core Features & Benefits
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Dual operational modes:
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GK1 DUAL — connects to an external vacuum supply, ideal when you want to operate multiple presses from a central vacuum source.
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GK2 DUAL — comes with a built-in, oil-free, maintenance-free vacuum pump (6 m³/h, 200 mbar), making the unit fully autonomous and ideal for standalone workshops or when central vacuum supply isn’t available.
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Generous forming area: The working frame measures 570 × 570 mm, providing ample space for molding insoles, footbeds, orthotic shells, or larger thermoformed parts such as ankle-foot orthoses (AFOs).
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Quality-oriented design: Both models feature a gas-spring–supported frame with adjustable tension, and a soft “walk-mat” bladder that adapts flexibly to different thermoplastic materials for consistent shaping and uniform pressure distribution.
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User-friendly & workshop-ready: As a bench-top device, the VACUPRESS 520 GK1 / GK2 DUAL is compact enough for small labs, clinics, or shoe-making shops — yet powerful enough for regular orthotic production or small-batch manufacturing.
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Scalable production capacity: With a GK2 DUAL master unit, you can link up to three GK1 DUAL presses — enabling efficient multi-station production lines without needing multiple vacuum pumps or extensive infrastructure.
Typical Use Cases
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Manufacturing custom or mass-produced insoles, footbeds, and orthotic inserts for orthopedic footwear or custom shoes.
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Producing orthotic shells, foot orthoses, and prosthetic-support components where precise thermoforming and repeatable vacuum forming are critical.
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Small- to medium-scale prosthetic, orthotic, or rehabilitation clinics requiring in-house vacuum forming capability without the need for large industrial machines.
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Custom shoe and rehabilitation workshops needing a flexible system that can scale from a single bench-top unit to a multi-press setup.
Why Choose VACUPRESS 520 GK1 / GK2 DUAL
This dual-version system brings together flexibility, reliability, and professional-grade functionality in a compact form factor. Whether you’re a small orthotic lab looking for a dependable in-house vacuum-forming solution, or a growing workshop that plans to expand production capacity over time — the 520 GK1 / GK2 DUAL offers a smart, scalable, cost-effective entry into high-quality thermoforming.
