Lamination Equipment

Lamination Equipment

Lamination equipment is essential for creating strong, lightweight, and durable composite components in orthotics and prosthetics. These tools form the backbone of modern O&P fabrication, enabling clinicians and technicians to produce high-performance prosthetic sockets, orthotic shells, and structural components with precision, repeatability, and material integrity.

Whether producing carbon-fiber prosthetic sockets, reinforced AFO shells, KAFO sections, or upper-limb laminations, professional lamination systems ensure consistent results and reliable long-term performance.


7 Produkte

  • VACUPRESS Vacuum Aggregate TLV40 HV-II — Heavy-Duty Mobile Central Vacuum Unit

    VACUPRESS Vacuum Aggregate TLV40 HV-II — Heavy-Duty Mobile Central Vacuum Unit

    The VACUPRESS TLV40 HV-II is a high-performance vacuum supply unit designed to support demanding vacuum-forming, lamination, and composite fabrication workflows in orthotic, prosthetic, or custom fabrication workshops. Built for robustness, deep vacuum capability, and stable performance, this unit delivers industrial-grade suction, making it ideal as a central vacuum backbone for large-scale or multi-station operations.  🔧 Key Features & Advantages High suction capacity & deep vacuum performance: The TLV40 HV-II uses a powerful oil-circulated rotary-vane vacuum pump with a suction capacity of 40 m³/h, achieving a final vacuum pressure down to 5 mbar (≈ 99 % vacuum) — ensuring strong, consistent suction even for large or complex molds.  Large vacuum reservoir with stable suction: Equipped with an integrated vacuum tank (typically ~25 L), which provides rapid suction build-up and helps maintain steady vacuum during long forming or lamination cycles — essential for thick materials and composite layups.  Industrial-grade, oil-lubricated rotary-vane pump: Designed for heavy-duty, continuous use — the oil-lubricated rotary-vane mechanism ensures durability, reliability, and long operational life under frequent vacuum-forming or lamination usage.  Versatile central vacuum supply: The TLV40 HV-II can serve as a central vacuum hub for vacuum-forming presses, lamination stations, composite-shell fabrication, or multiple workstations — making it suitable for medium to large orthotic/prosthetic labs, fabrication facilities, and production workshops.  Workshop-ready industrial build: Built to professional standards for orthotics, prosthetics, and composite manufacturing — capable of handling frequent demanding tasks, thick plastics, heavy molds, and larger orthotic or prosthetic shells.  Typical Use Cases Vacuum-forming of insoles, foot orthoses, AFO/KAFO shells, prosthetic sockets, and other orthotic or prosthetic components requiring strong and stable suction. Composite lamination and resin-infused lay-ups — such as carbon-fiber or fiberglass socket shells, structural braces, or orthotic/prosthetic components needing vacuum-assisted compaction and curing. Multi-station workshop setups — supplying vacuum to several thermoforming presses or lamination stations simultaneously, maximizing throughput in labs or production facilities. Heavy-duty or large-part forming — particularly useful when working with thick thermoplastics, large molds, or full-size orthotic shells and prosthetic components requiring deep, stable vacuum. Custom footwear, orthotic, or prosthetic manufacturing labs seeking a reliable, long-term vacuum solution for varied vacuum-forming and lamination needs. Why Choose TLV40 HV-II The VACUPRESS TLV40 HV-II stands out as a powerful, versatile, and durable vacuum aggregate — offering top-tier suction strength, performance reliability, and flexibility for both vacuum-forming and lamination tasks. For orthotic and prosthetic workshops, composite-shell fabricators, or custom-device manufacturers who demand consistent vacuum performance, deep vacuum capability, and workshop-grade robustness — the TLV40 HV-II delivers a dependable vacuum backbone, optimized for high-quality, repeatable results in even the most demanding applications. 

    $8,268.48

  • VACUPRESS Mobile Vacuum Aggregate TLV25 HV-II — High-Power Central Vacuum Unit

    VACUPRESS Mobile Vacuum Aggregate TLV25 HV-II — High-Power Central Vacuum Unit

    The Vacuum Aggregate TLV25 HV-II is a heavy-duty vacuum supply unit engineered to meet the rigorous demands of orthopedic technology workshops, prosthetics/orthotics (O&P) labs, composite lamination facilities, and vacuum-forming production environments. With its high suction capacity, deep vacuum pressure, and robust construction, the TLV25 HV-II serves as a reliable backbone for vacuum-based fabrication and forming tasks.  Core Features & Advantages High suction capacity & deep vacuum performance — The TLV25 HV-II uses an oil-lubricated rotary-vane vacuum pump generating ~ 25 m³/h flow, with an ultimate vacuum down to 5 mbar (≈ 99% vacuum). This ensures powerful, stable suction — even for demanding tasks such as thermoforming thick plastics, composite layups, or large orthotic shells.  Large built-in vacuum tank — Equipped with a substantial vacuum reservoir (tank capacity typically 25 L), allowing rapid suction build-up, reduced pump cycling, and stable pressure retention throughout the forming or lamination cycle.  Reliable rotary-vane pump technology — The oil-lubricated pump design ensures consistent vacuum generation over extended use, making it well-suited for frequent or heavy-duty workshop operations.  Versatile central vacuum supply — Ideal for powering vacuum-forming presses, lamination stations, composite shell fabrication, or multi-station setups — enabling you to run multiple tools / workstations from a single vacuum source.  Workshop-ready design — Built to industrial standards, the TLV25 HV-II is robust, dependable, and designed to integrate seamlessly into orthotic, prosthetic, or custom footwear production facilities where reliability and vacuum stability are critical.  Typical Use Cases Vacuum-forming of insoles, foot orthoses, AFO/KAFO shells, prosthetic sockets, and other orthotic or prosthetic plastic components that require strong, stable suction. Composite lamination — resin-infused carbon-fiber or fiberglass socket shells, structural braces, or orthotic components needing vacuum-assisted layup and curing. Multi-station workshops — shared vacuum supply for several thermoforming presses or lamination stations in clinics, labs, or small manufacturing facilities. Custom footwear & orthotic labs — for consistent vacuum forming or lamination in production of custom insoles, orthoses, or prosthetic components. Why Choose VACUPRESS Vacuum Aggregate TLV25 HV-II When your workshop demands powerful suction, deep vacuum capability, and reliability, the TLV25 HV-II stands out as a top-tier vacuum aggregate. It offers the suction strength required for thick materials and composite shells, supports multiple workstations, and delivers stable performance even under continuous use. For O&P labs, prosthetic workshops, composite-shell manufacturers, or custom footwear producers — this unit provides a strong, dependable vacuum backbone, enabling precision-forming, lamination, and fabrication with confidence. 

    $6,330.82

  • VACUPRESS Vacuum Aggregate TLV10 — Compact Central Vacuum Unit

    VACUPRESS Vacuum Aggregate TLV10 — Compact Central Vacuum Unit

    The Vacuum Aggregate TLV10 is a robust, maintenance-free vacuum supply unit engineered for modern orthopaedic, prosthetic, and thermoforming workflows. Designed with portability and reliability in mind, it provides consistent vacuum suction for vacuum forming presses, lamination stations, or multi-station workshops — making it a versatile “central vacuum heart” for clinics, labs, or mobile setups.  🔧 Key Features & Benefits Strong, two-stage oil-free vacuum pump: The TLV10 delivers a flow rate of 10 m³/h, achieving final vacuum pressure down to 200 mbar — sufficient for reliable vacuum forming, lamination, or composite work even when connected to multiple devices.  Fully automated vacuum control: The built-in electronics continuously monitor vacuum levels. The pump automatically activates when vacuum is requested (e.g. when a connected press closes) and shuts off when target vacuum is reached — reducing energy use, noise, and wear.  Quiet, compact & portable housing: The TLV10 is designed to be mobile-friendly — compact dimensions (approx. 210 × 410 × 390 mm) and light weight (~11 kg) make it easy to transport or relocate — useful for mobile clinics, hospital visits, or small workshops.  Integrated dust filter with water separator: A fine dust filter (with water separation) protects the pump from contamination, ensuring longevity and consistent suction performance — crucial when dealing with plastic dust, resin fumes, or workshop debris.  Standard vacuum connection (DIN coupling): Ensures easy integration with existing vacuum-forming presses, lamination stations, or vacuum-based equipment, without specialized adapters or complicated piping. Versatile for multiple uses: Whether you’re vacuum-forming foot orthoses, laminating composite shells, or running multiple thermoforming stations, the TLV10 serves as a reliable central vacuum hub — ideal for orthotics/prosthetics labs, custom footwear workshops, or rehabilitation clinics.  Typical Use Cases Powering vacuum-forming presses for insoles, foot orthoses, AFO shells, or prosthetic components. Central vacuum supply in lamination and composite-shell manufacturing (e.g. carbon-fiber or fiberglass laminates). Multi-station workshop setups — allowing several thermoforming or lamination machines to share a single vacuum source, optimizing cost and space. Mobile clinics or rehabilitation units that require portable vacuum capability for on-site orthotic fabrication or custom shell forming. Clinics or labs seeking a clean, quiet, and maintenance-free vacuum system — ideal in hospital, patient-care, or small-workshop environments. Why Choose VACUPRESS Vacuum Aggregate TLV10 The TLV10 combines power, practicality, and portability — offering a perfect balance for clinics and labs that need a dependable vacuum supply without bulky or high-maintenance industrial systems. Its oil-free maintenance-free pump, automatic vacuum regulation, compact design, and protective filtration make it a reliable backbone for an O&P workshop or mobile setup. For professionals seeking a versatile, easy-to-integrate, and long-lasting vacuum source — the TLV10 is a smart, future-proof investment. 

    $3,750.05

  • VACUPRESS Laminating Device TLV6-II PRO — Professional Vacuum Lamination & Multi-Station Vacuum Supply

    VACUPRESS Laminating Device TLV6-II PRO — Professional Vacuum Lamination & Multi-Station Vacuum Supply

    The TLV6-II PRO from VACUPRESS is a professional-grade vacuum lamination and vacuum-supply unit designed for orthopedic, prosthetic, and composite-fabrication workshops. Engineered for reliability, flexibility, and efficiency, this unit supports multiple lamination stations and thermoforming tasks — making it an ideal backbone for labs, clinics, or small-to-medium manufacturing setups.  🔧 Key Features & Benefits High-performance vacuum pump — The built-in dry-running, oil-free, maintenance-free pump delivers a vacuum capacity of 6 m³/h with a final pressure down to 200 mbar, providing stable suction for lamination, resin layup, forming, or vacuum-based manufacturing processes.  Multi-station capability — Equipped with four separately switchable 8 mm vacuum outlets, the TLV6-II PRO can supply two independent lamination workstations simultaneously — improving workshop throughput and enabling parallel workflows.  Individual pressure control — Two of the four outlets feature individually adjustable vacuum regulation. This is especially useful when inner and outer vacuum bags require different suction levels — for example during composite layups or multi-layer lamination work.  Thermoforming support — In addition to lamination outputs, the unit includes an extra DIN-coupling direct connection for vacuum-forming tasks — allowing the same pump to service presses or deep-drawing machines when needed.  Automatic vacuum management & vacuum tank — Vacuum automatically activates when suction is needed and pauses when nominal vacuum is reached. The integrated vacuum tank ensures rapid suction build-up — beneficial for quick-response tasks and thermoforming cycles.  Compact, robust design — With a footprint of roughly 435 × 390 × 240 mm and a weight around 22 kg, TLV6-II PRO is compact enough for labs and workshops with limited space, yet powerful enough for regular daily use.  Reliable filtration and clean operation — Every vacuum outlet has a fine dust filter to protect internal components, maintaining clean, safe air flow and prolonging pump lifespan under frequent use.  Typical Use Cases Composite lamination: vacuum-infusion or layup of carbon-fiber, fiberglass, or hybrid orthotic/prosthetic shells, AFO/KAFO components, braces, etc. Resin casting and lamination work in orthotics/prosthetics labs — e.g. custom socket fabrication, structural components, or laminated shells. Supporting two lamination workstations at once in small-to-mid size workshops — increases productivity while using a single pump. Serving as a central vacuum supply for both lamination and thermoforming equipment (e.g. vacuum-form presses, deep-drawing machines) — useful for workshops handling both composite and thermoformed parts. Small clinics, rehab centers, or custom-shoe / orthotic manufacturers with limited floor space seeking a compact, multi-use vacuum solution. Why Choose TLV6-II PRO The TLV6-II PRO stands out as a versatile, efficient, and workshop-ready vacuum unit — combining lamination-grade performance with multi-station and thermoforming flexibility. For orthopedic, prosthetic, or custom-manufacturing labs that need reliable vacuum supply for composite layups, lamination, resin work, and vacuum forming — this unit offers a compact yet powerful solution, optimized for everyday professional use. 

    $3,173.76

  • VACUPRESS Laminating Device TLV6-II — Reliable Vacuum Lamination

    VACUPRESS Laminating Device TLV6-II — Reliable Vacuum Lamination

    The VACUPRESS TLV6-II is a compact yet powerful vacuum lamination unit built to support professional-level composite lamination or thermoforming workflows. With its efficient vacuum pump, multiple output connections and built-in vacuum safety features, the TLV6-II is a practical backbone for laminating, resin infusion, or vacuum-forming tasks — ideal for orthotic/prosthetic workshops, small production labs, or composite-part fabrication.  Core Features & Advantages Strong vacuum performance: Equipped with a dry-running, oil-free, maintenance-free vacuum pump delivering 6 m³/h suction and capable of reaching a final vacuum pressure around 200 mbar — enough to reliably support lamination or composite work.  Multi-station capability: Provides up to four separately switchable 8 mm vacuum outlets, making it possible to supply two independent lamination workstations simultaneously. There is also an additional DIN coupling outlet for thermoforming or other vacuum-based operations.  Vacuum automation & internal tank: The pump activates automatically only when vacuum is required, and an internal vacuum tank ensures rapid suction — particularly valuable during thermoforming or composite layup cycles where fast vacuum build-up is important. Fine-filter protection per connection: Each outlet is equipped with a fine dust filter to protect internal components and maintain clean airflow — helping prolong pump life and keep work environment safe.  Compact, workshop-friendly design: With dimensions of approximately 435 × 390 × 240 mm and a weight around 22 kg, TLV6-II fits comfortably in small workshops, labs, or clinics. Its manageable footprint and portability make it a practical option even where space is limited.  Versatility: In addition to lamination tasks, the extra vacuum outlet allows connection to vacuum forming presses or other vacuum-based equipment — making the TLV6-II a flexible central vacuum source for a variety of manufacturing/production applications. Typical Use Cases Composite lamination: Vacuum infusion or layup for carbon-fiber or fiberglass sockets, orthotic shells, braces, or prosthetic components. Resin infusion and lamination of structural parts in orthotics/prosthetics or rehabilitation-device manufacturing. Supporting small to medium-size vacuum-forming or thermoforming setups when a central vacuum source is required. Multi-station lamination workshops where two or more technicians work in parallel — ideal for small labs or clinics scaling production. Labs that need a clean, maintenance-free vacuum supply without bulky industrial vacuum infrastructure. Why Choose VACUPRESS TLV6-II The TLV6-II stands out as a balanced, efficient and versatile vacuum lamination unit — delivering professional-grade suction, multi-station flexibility, and compact convenience. For orthotic and prosthetic labs, composite-part manufacturers, or small-scale production workshops, it combines practicality with performance: you get stable vacuum, reliable lamination capability, and the ability to support multiple workstations — all in a lightweight, easy-to-operate package.

    $2,706.05

  • Qaadir Mobile Vacuum pump with Tank - Qaadir

    Qaadir Mobile Vacuum pump with Tank

    The Qaadir Mobile Vacuum Pump with Tank is a versatile, high-performance solution designed specifically for orthotic and prosthetic workshops. Combining a powerful vacuum pump with an integrated storage tank, this mobile unit ensures reliable negative pressure on demand for a wide range of fabrication tasks. Mounted on a sturdy, wheeled frame, the system can be easily moved around the workshop, providing flexibility for technicians working with multiple stations or large devices. The built-in tank guarantees a steady and consistent vacuum supply, reducing pressure fluctuations and ensuring smoother forming, laminating, and alignment processes. Key Features: Integrated Pump & Tank System: Delivers stable and consistent vacuum pressure. Mobile Design: Heavy-duty wheels allow easy movement across the workshop. Reliable Performance: Built for continuous operation in demanding O&P environments. Versatile Applications: Suitable for vacuum forming, lamination, and alignment tasks. Durable Construction: Robust build ensures long service life under daily use. Applications in Orthotic & Prosthetic Workshops: Vacuum Forming: Securely molds thermoplastic sheets around casts for prosthetic sockets and orthotic shells. Lamination: Provides stable vacuum during resin lamination of prosthetic sockets. Alignment & Fitting: Assists in accurate alignment processes during device fabrication. Mobile Utility: Moves easily between workstations, improving workflow efficiency. The Qaadir Mobile Vacuum Pump with Tank is an indispensable tool for O&P technicians, combining portability, stability, and power to streamline fabrication processes and deliver consistent, high-quality results. Lamination device with 3 m3/220 Mbar Vacuum Controllers. 6 Pcs Otlet Valves 2pc Water Jars and Drain Valve. For Vacuum Applications like Drape Molding Etc Provides Continuous Vacuum The System Starts and stops automatically. Size 565 X 660 X 405mm, Capacity 3m3-H 500 Mbar, Power supply 220 Volt 50-60 Hz with Electric Digital Setting. Weight Box Total - 24.900Kg approx and usage for Lamination, draping & Plastic Moulding.

    $2,995.00

  • Qaadir Vacuum Forming Workstation

    Qaadir Vacuum Forming Workstation

    The Qaadir Vacuum Forming Workstation  is purpose-designed for prosthetic and orthotic (P&O) workshop environments. With its high-capacity vacuum system, mobile configuration, robust structure and electronic control interface, this station supports deep-draw processes, plastic forming and lamination under vacuum, as well as casting operations. Whether used for socket forming, thermoplastic sheet processing or mould lamination, the DR.5500 delivers performance and workflow efficiency. Key Features High Capacity Vacuum Pump & Tank: The unit features a 3,500 m³/h vacuum pump paired with a 50-litre vacuum tank for stable, sustained vacuum draw—ideal for large-format vacuum operations.  Electronic Control with Four-Way Vacuum Line: Includes a 4-way vacuum line manifold for simultaneous rigging of multiple forming stations or vacuum trays.  Workshop-Optimised Design: Built with sheet-metal construction, RAL 7035 & 7045 colour finish, mobile design (casters or otherwise) and 220 V / 50 Hz supply with CEE plug & socket for standard workshop power setups.  Deep‐Draw & Lamination Ready: Suitable for deep-draw forming, plastic sheet vacuuming, lamination and casting processes used in the P&O sector. Sound‐Rated for Lab Use: Noise intensity level rated at approx. 65 dB, making it suitable for shared workshop environments.  Technical Specifications Parameter Specification Code DR.5500 Dimensions (W × D × H) 150 cm × 60 cm × 125 cm Power Supply 220 V, 50 Hz; CEE plug 3 × 16 A / socket 3 × 16 A  Vacuum Pump Capacity 3,500 m³/h  Vacuum Tank Capacity 50 litres  Vacuum Line 4-way manifold (4 lines)  Noise Level Approx. 65 dB  Construction Sheet metal, workshop finish (RAL 7035 & 7045)  Applications In orthotics & prosthetics fabrication, the Qaadir Vacuum Forming Workstation  is used for: Vacuum forming of thermoplastic sheets (e.g., sockets, orthotic shells) where a large vacuum tank and powerful pump enable deep/large draws. Lamination or composite forming tasks within the P&O workshop, where consistent vacuum and material conformity are required. Casting workflows, such as resin or composite lay-up techniques under vacuum, reducing bubbles and improving laminate quality. Multi-station workshop environments: the 4-way vacuum line allows several forming stations to be connected, enhancing throughput in busy labs. Summary:The Qaadir Vacuum Forming Workstation offers a dependable, high-capacity vacuum solution tailored for P&O workshop demands. With large tank volume, robust vacuum capacity, multiple lines, and workshop-rated construction, it becomes a central asset for fabrication workflows involving vacuum forming, lamination or casting processes.

    $6,995.00

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