Faster. More precise. Designed to revolutionize 3D printing in orthopedics. Unmatched Performance & Speed Prints orthopedic corsets up to 5× faster than traditional 3D printers—completing them in just 6–10 hours compared to the typical 30–40 hours elsewhere. Achieves blazing print speeds of up to 500 mm/s, dramatically boosting lab throughput. Cost Efficiency Offers significantly lower production costs than methods like plaster casting or milling—thanks to reduced material waste, streamlined workflows, and higher productivity. High-Quality Orthopedic Output Produces high-precision, durable, and comfortable orthopedic devices using advanced materials and refined printing technology. Comprehensive Ecosystem Not just a printer, but a full integrated solution—combining: Orthopedics-optimized materials Dedicated software for automated model generation and streamlined design workflows. Italian Engineering & Support 100% Made in Italy, embodying professional-grade design, reliability, and elegance. Backed by a dedicated technical support team—plus continuous software updates to keep your lab ahead of the curve. Technical Highlights Print Volume: XXL workspace—600 × 600 × 800 mm, ideal for full-size orthopedic devices. Precision: Delivers fine resolution at 50 µm. Temperature Management: Extruders reach up to 400 °C—suited for advanced technical filaments. Print bed heats up to 90 °C to ensure strong adhesion. Multi-Material Flexibility: Supports up to 4 extruders with automatic switching—ideal for multi-material or multi-color prints. Resilience: Automatic print resume after power interruptions ensures uninterrupted builds. Connectivity: Equipped with Ethernet and 2.4 GHz Wi-Fi for seamless integration into digital workflows. Build Volume & Weight: External footprint: approx. 1300 × 950 × 1500 mm Machine weight: ~250 kg. Versatile Applications Supported use-cases span a wide range of custom orthopedic solutions: Corsets, produced fast and tailored for optimal support. Braces & Orthoses—lightweight, resilient, and precise for joints like wrists, knees, and ankles. Custom Helmets, offering a perfect fit and consistent comfort—particularly beneficial for pediatric or therapeutic applications. Orthopedic Insoles, manufactured with millimeter-level accuracy to enhance weight distribution and foot support. Prosthetics, personalized for individual patients—combining functional design, comfort, and autonomy-enhancing detail. Summary The Helios HS Ortho redefines 3D printing standards in orthopedics by delivering industry-leading speed, precision, and adaptability. Its expansive build volume, advanced thermal control, automated extrusion management, and resilient design offer unmatched workflow efficiency. Supported by Italian engineering and round-the-clock assistance, it transforms orthopedic labs into high-performance, patient-focused production environments.

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