Faster. More precise. Designed to revolutionize 3D printing in orthopedics.
Unmatched Performance & Speed
Prints orthopedic corsets up to 5× faster than traditional 3D printers—completing them in just 6–10 hours compared to the typical 30–40 hours elsewhere.
Achieves blazing print speeds of up to 500 mm/s, dramatically boosting lab throughput.
Cost Efficiency
Offers significantly lower production costs than methods like plaster casting or milling—thanks to reduced material waste, streamlined workflows, and higher productivity.
High-Quality Orthopedic Output
Produces high-precision, durable, and comfortable orthopedic devices using advanced materials and refined printing technology.
Comprehensive Ecosystem
Not just a printer, but a full integrated solution—combining:
Orthopedics-optimized materials
Dedicated software for automated model generation and streamlined design workflows.
Italian Engineering & Support
100% Made in Italy, embodying professional-grade design, reliability, and elegance.
Backed by a dedicated technical support team—plus continuous software updates to keep your lab ahead of the curve.
Technical Highlights
Print Volume: XXL workspace—600 × 600 × 800 mm, ideal for full-size orthopedic devices.
Precision: Delivers fine resolution at 50 µm.
Temperature Management:
Extruders reach up to 400 °C—suited for advanced technical filaments.
Print bed heats up to 90 °C to ensure strong adhesion.
Multi-Material Flexibility:
Supports up to 4 extruders with automatic switching—ideal for multi-material or multi-color prints.
Resilience:
Automatic print resume after power interruptions ensures uninterrupted builds.
Connectivity:
Equipped with Ethernet and 2.4 GHz Wi-Fi for seamless integration into digital workflows.
Build Volume & Weight:
External footprint: approx. 1300 × 950 × 1500 mm
Machine weight: ~250 kg.
Versatile Applications
Supported use-cases span a wide range of custom orthopedic solutions:
Corsets, produced fast and tailored for optimal support.
Braces & Orthoses—lightweight, resilient, and precise for joints like wrists, knees, and ankles.
Custom Helmets, offering a perfect fit and consistent comfort—particularly beneficial for pediatric or therapeutic applications.
Orthopedic Insoles, manufactured with millimeter-level accuracy to enhance weight distribution and foot support.
Prosthetics, personalized for individual patients—combining functional design, comfort, and autonomy-enhancing detail.
Summary
The Helios HS Ortho redefines 3D printing standards in orthopedics by delivering industry-leading speed, precision, and adaptability. Its expansive build volume, advanced thermal control, automated extrusion management, and resilient design offer unmatched workflow efficiency. Supported by Italian engineering and round-the-clock assistance, it transforms orthopedic labs into high-performance, patient-focused production environments.
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