Vacuum forming is a crucial technique in orthotics for creating custom-fit devices like insoles, orthoses, and AFOs. It involves heating a thermoplastic sheet and using vacuum pressure to mold it over a positive model of the patient's foot or limb. This process allows for precise customization, enhancing comfort and support. orthotic vacuum forming.
The VACUPRESS TLV40 HV-II is a high-performance vacuum supply unit designed to support demanding vacuum-forming, lamination, and composite fabrication workflows in orthotic, prosthetic, or custom fabrication workshops. Built for robustness, deep vacuum capability, and stable performance, this unit delivers industrial-grade suction, making it ideal as a central vacuum backbone for large-scale or multi-station operations. 🔧 Key Features & Advantages High suction capacity & deep vacuum performance: The TLV40 HV-II uses a powerful oil-circulated rotary-vane vacuum pump with a suction capacity of 40 m³/h, achieving a final vacuum pressure down to 5 mbar (≈ 99 % vacuum) — ensuring strong, consistent suction even for large or complex molds. Large vacuum reservoir with stable suction: Equipped with an integrated vacuum tank (typically ~25 L), which provides rapid suction build-up and helps maintain steady vacuum during long forming or lamination cycles — essential for thick materials and composite layups. Industrial-grade, oil-lubricated rotary-vane pump: Designed for heavy-duty, continuous use — the oil-lubricated rotary-vane mechanism ensures durability, reliability, and long operational life under frequent vacuum-forming or lamination usage. Versatile central vacuum supply: The TLV40 HV-II can serve as a central vacuum hub for vacuum-forming presses, lamination stations, composite-shell fabrication, or multiple workstations — making it suitable for medium to large orthotic/prosthetic labs, fabrication facilities, and production workshops. Workshop-ready industrial build: Built to professional standards for orthotics, prosthetics, and composite manufacturing — capable of handling frequent demanding tasks, thick plastics, heavy molds, and larger orthotic or prosthetic shells. Typical Use Cases Vacuum-forming of insoles, foot orthoses, AFO/KAFO shells, prosthetic sockets, and other orthotic or prosthetic components requiring strong and stable suction. Composite lamination and resin-infused lay-ups — such as carbon-fiber or fiberglass socket shells, structural braces, or orthotic/prosthetic components needing vacuum-assisted compaction and curing. Multi-station workshop setups — supplying vacuum to several thermoforming presses or lamination stations simultaneously, maximizing throughput in labs or production facilities. Heavy-duty or large-part forming — particularly useful when working with thick thermoplastics, large molds, or full-size orthotic shells and prosthetic components requiring deep, stable vacuum. Custom footwear, orthotic, or prosthetic manufacturing labs seeking a reliable, long-term vacuum solution for varied vacuum-forming and lamination needs. Why Choose TLV40 HV-II The VACUPRESS TLV40 HV-II stands out as a powerful, versatile, and durable vacuum aggregate — offering top-tier suction strength, performance reliability, and flexibility for both vacuum-forming and lamination tasks. For orthotic and prosthetic workshops, composite-shell fabricators, or custom-device manufacturers who demand consistent vacuum performance, deep vacuum capability, and workshop-grade robustness — the TLV40 HV-II delivers a dependable vacuum backbone, optimized for high-quality, repeatable results in even the most demanding applications.
$8,268.48
The Vacuum Aggregate TLV25 HV-II is a heavy-duty vacuum supply unit engineered to meet the rigorous demands of orthopedic technology workshops, prosthetics/orthotics (O&P) labs, composite lamination facilities, and vacuum-forming production environments. With its high suction capacity, deep vacuum pressure, and robust construction, the TLV25 HV-II serves as a reliable backbone for vacuum-based fabrication and forming tasks. Core Features & Advantages High suction capacity & deep vacuum performance — The TLV25 HV-II uses an oil-lubricated rotary-vane vacuum pump generating ~ 25 m³/h flow, with an ultimate vacuum down to 5 mbar (≈ 99% vacuum). This ensures powerful, stable suction — even for demanding tasks such as thermoforming thick plastics, composite layups, or large orthotic shells. Large built-in vacuum tank — Equipped with a substantial vacuum reservoir (tank capacity typically 25 L), allowing rapid suction build-up, reduced pump cycling, and stable pressure retention throughout the forming or lamination cycle. Reliable rotary-vane pump technology — The oil-lubricated pump design ensures consistent vacuum generation over extended use, making it well-suited for frequent or heavy-duty workshop operations. Versatile central vacuum supply — Ideal for powering vacuum-forming presses, lamination stations, composite shell fabrication, or multi-station setups — enabling you to run multiple tools / workstations from a single vacuum source. Workshop-ready design — Built to industrial standards, the TLV25 HV-II is robust, dependable, and designed to integrate seamlessly into orthotic, prosthetic, or custom footwear production facilities where reliability and vacuum stability are critical. Typical Use Cases Vacuum-forming of insoles, foot orthoses, AFO/KAFO shells, prosthetic sockets, and other orthotic or prosthetic plastic components that require strong, stable suction. Composite lamination — resin-infused carbon-fiber or fiberglass socket shells, structural braces, or orthotic components needing vacuum-assisted layup and curing. Multi-station workshops — shared vacuum supply for several thermoforming presses or lamination stations in clinics, labs, or small manufacturing facilities. Custom footwear & orthotic labs — for consistent vacuum forming or lamination in production of custom insoles, orthoses, or prosthetic components. Why Choose VACUPRESS Vacuum Aggregate TLV25 HV-II When your workshop demands powerful suction, deep vacuum capability, and reliability, the TLV25 HV-II stands out as a top-tier vacuum aggregate. It offers the suction strength required for thick materials and composite shells, supports multiple workstations, and delivers stable performance even under continuous use. For O&P labs, prosthetic workshops, composite-shell manufacturers, or custom footwear producers — this unit provides a strong, dependable vacuum backbone, enabling precision-forming, lamination, and fabrication with confidence.
$6,330.82
The Vacuum Aggregate TLV10 is a robust, maintenance-free vacuum supply unit engineered for modern orthopaedic, prosthetic, and thermoforming workflows. Designed with portability and reliability in mind, it provides consistent vacuum suction for vacuum forming presses, lamination stations, or multi-station workshops — making it a versatile “central vacuum heart” for clinics, labs, or mobile setups. 🔧 Key Features & Benefits Strong, two-stage oil-free vacuum pump: The TLV10 delivers a flow rate of 10 m³/h, achieving final vacuum pressure down to 200 mbar — sufficient for reliable vacuum forming, lamination, or composite work even when connected to multiple devices. Fully automated vacuum control: The built-in electronics continuously monitor vacuum levels. The pump automatically activates when vacuum is requested (e.g. when a connected press closes) and shuts off when target vacuum is reached — reducing energy use, noise, and wear. Quiet, compact & portable housing: The TLV10 is designed to be mobile-friendly — compact dimensions (approx. 210 × 410 × 390 mm) and light weight (~11 kg) make it easy to transport or relocate — useful for mobile clinics, hospital visits, or small workshops. Integrated dust filter with water separator: A fine dust filter (with water separation) protects the pump from contamination, ensuring longevity and consistent suction performance — crucial when dealing with plastic dust, resin fumes, or workshop debris. Standard vacuum connection (DIN coupling): Ensures easy integration with existing vacuum-forming presses, lamination stations, or vacuum-based equipment, without specialized adapters or complicated piping. Versatile for multiple uses: Whether you’re vacuum-forming foot orthoses, laminating composite shells, or running multiple thermoforming stations, the TLV10 serves as a reliable central vacuum hub — ideal for orthotics/prosthetics labs, custom footwear workshops, or rehabilitation clinics. Typical Use Cases Powering vacuum-forming presses for insoles, foot orthoses, AFO shells, or prosthetic components. Central vacuum supply in lamination and composite-shell manufacturing (e.g. carbon-fiber or fiberglass laminates). Multi-station workshop setups — allowing several thermoforming or lamination machines to share a single vacuum source, optimizing cost and space. Mobile clinics or rehabilitation units that require portable vacuum capability for on-site orthotic fabrication or custom shell forming. Clinics or labs seeking a clean, quiet, and maintenance-free vacuum system — ideal in hospital, patient-care, or small-workshop environments. Why Choose VACUPRESS Vacuum Aggregate TLV10 The TLV10 combines power, practicality, and portability — offering a perfect balance for clinics and labs that need a dependable vacuum supply without bulky or high-maintenance industrial systems. Its oil-free maintenance-free pump, automatic vacuum regulation, compact design, and protective filtration make it a reliable backbone for an O&P workshop or mobile setup. For professionals seeking a versatile, easy-to-integrate, and long-lasting vacuum source — the TLV10 is a smart, future-proof investment.
$3,750.05
The VACUPRESS 528 LC is a compact but powerful vacuum pump unit designed to deliver dependable vacuum power for small to medium vacuum presses, lamination setups, or multi-station workshop environments. Built for ease of use, stability, and flexibility, the 528 LC supports up to three compatible vacuum-presses — making it an ideal central vacuum source for orthotics, prosthetics, custom footwear, and small-batch manufacturing workshops. Key Features & Advantages Adequate vacuum capacity for multiple stations: The 528 LC delivers a vacuum flow of approximately 6 m³/h and can sustain vacuum levels down to ~60 mbar, enabling it to reliably power up to three vacuum presses or forming units simultaneously. Compact, maintenance-free and oil-free design: As an oil- and maintenance-free piston-based unit, the 528 LC is low maintenance and suitable for workshop environments — ideal for clinics, labs, or small manufacturing setups. Versatile connection and portability: With a compact footprint and standard vacuum-hose connector (e.g. 13 mm ID hose), the pump can be placed flexibly and connected to multiple devices — useful when you want a central vacuum supply for several thermoforming units or lamination stations. Stable vacuum supply — even with multiple tools: The pump’s design ensures stable suction pressure, critical for consistent thermoforming of insoles, orthotic shells, and other vacuum-drawn components. Good match for small-to-medium workshops: Its balance of power and compactness makes it ideal for orthotic or prosthetic labs, custom footwear workshops, small clinics, or any setting where multiple vacuum presses need a shared, reliable vacuum source. Typical Use Cases Providing vacuum supply for vacuum-forming units (insoles, foot orthoses, custom shells) when a master pump is preferred over individual pumps. Supporting multi-station lamination or vacuum-forming workflows — especially when operating several small presses in parallel. Use in orthotics, prosthetics or custom footwear workshops where compact, maintenance-free, and stable vacuum supply is required. Portable or shared vacuum system setups, e.g. mobile clinics, small labs, or workshops with limited space, where flexibility and ease-of-use are priorities. Why Choose VACUPRESS Vacuum Pump 528 LC The 528 LC stands out as a practical, dependable, and cost-effective vacuum pump solution for small- to medium-scale production environments. Its oil-free, maintenance-free design, combined with sufficient vacuum capacity for multiple thermoforming stations, makes it especially suitable for orthotic and prosthetic workshops, custom footwear makers, and labs that value reliability and flexibility without large industrial infrastructure.
$1,361.38
The VACUPRESS 1500 is a professional-grade vacuum thermoforming machine engineered for orthopedic technology-workshops, prosthetics/orthotics labs, and custom seating or lying orthoses production. Its robust design, large forming area, and powerful vacuum system make it ideal for handling heavy and large models — from seating shells and lying orthoses to complex orthotic/plastic components for adult patients. Key Features & Benefits Spacious forming frame for large parts: With frame dimensions of 1100 × 1500 mm, the VACUPRESS 1500 offers ample space to thermoform large shells, seating systems, braces, or orthotic bases — perfect for components that require significant surface area. Ergonomic open-table design: The machine’s open, table-like construction results in a lower working height and better use of space under the work surface. This design simplifies the handling of large or heavy models — reducing strain and improving workflow efficiency. Gas-spring–assisted foldable frame: The thermoforming frame is supported by two gas pressure springs, ensuring safe and easy opening/closing — which makes operation smoother and less labor-intensive, especially when working with heavy molds. Powerful, maintenance-free vacuum system: Equipped with a dry-running, oil-free rotary-vane vacuum pump (capacity 40 m³/h, final pressure ~200 mbar) — offering strong, stable suction for consistent deep-drawing even on large or complex shapes. Automatic vacuum-control automation: The machine automatically shuts off the pump when the target vacuum is reached, and reactivates when pressure drops — ensuring steady, reliable vacuum throughout the forming process without manual monitoring. External-vacuum outlet for accessory stations: The VACUPRESS 1500 includes separate vacuum connections — enabling external vacuum workstations (e.g. for resin casting, socket pulling, or drape molding). All vacuum automation features apply — allowing remote control from external workstations. Workshop-ready construction: Built for professional orthopedic, prosthetic, or custom-installation workshops. With robust frame, industrial-grade pump, and a design that accommodates heavy, large models — the 1500 is a reliable centerpiece for in-house vacuum forming operations. Typical Use Cases Manufacturing large seating shells and lying orthoses for adult or pediatric patients. Creating full-size orthotic shells, braces, or structural plastic components requiring large-forming area and strong suction. Working on custom prosthetic or orthotic devices, where repeatability, precision, and the ability to handle heavy molds are critical. Supporting multi-step workflows — thermoforming shells, then finishing them, or integrating external vacuum-based resin casting or molding tasks via external vacuum outlets. Why Choose VACUPRESS 1500 The VACUPRESS 1500 stands out when you need size, power, and reliability in vacuum-forming: it bridges the gap between small bench-top presses and industrial-scale units — offering a balance of large capacity, ergonomic design, and professional-grade suction performance. For orthopedic and orthotic workshops, prosthetic labs, or clinics that require forming large shells, seating molds, and structural components — the 1500 brings consistent, high-quality thermoforming capabilities.
$13,897.73
The VACUPRESS 900 XR COOL-TEC is a top-tier vacuum-deep-drawing machine built for demanding orthopedic, prosthetic, orthotic, and custom footwear workshops. It combines a large forming frame with advanced heating, vacuum control, and a built-in cooling system — delivering precision forming for insoles, footbeds, orthoses, prosthetic shells, test shoes, and even composite parts. Key Features & Benefits Large formation area & versatile frame: The working frame measures 870 × 660 mm, allowing production of larger orthotic components, full-length insoles, foot orthoses, prosthetic shells, and orthotic shoe components. UNILOCK clamping system: Thanks to the patented UNILOCK material-clamping mechanism, the frame opens and closes with a single handle (gas-spring assisted), and adapts automatically to material thicknesses from 0.1 mm up to 12.0 mm — no manual adjustment needed. This ensures ease of use, quick material change-overs, and reliable sealing for vacuum forming. Integrated infrared heating: 12 infrared quartz heating elements (with reflectors and two-zone control) provide uniform, efficient heating of thermoplastic sheets, enabling consistent and accurate deep-drawing. Heating time is adjustable (30–199 seconds), with LED display for set and remaining time, and automatic shut-off when the cycle completes. Powerful, maintenance-free vacuum system: Dual oil-free vacuum pumps (each 0.45 kW, 12 m³/h, two-stage) deliver stable suction, ensuring uniform forming even for large or complex shapes. Vacuum is automatically controlled: pumps activate when the frame is closed and maintain suction until forming is complete. Built-in COOL-TEC cooling system: Special air-jet cooling cuts down cooling time of thermoplastic parts by up to 75%, greatly reducing cycle time and boosting production throughput — ideal for busy workshops or high-volume orthotic manufacturing. Robust construction & workshop readiness: Solid frame with smooth vertical-lift frame guidance (16 steel-rail ball-bearings), adjustable central locking mechanism, integrated work-area illumination (halogen lights), external vacuum-outlet option, and compatibility with standard orthotics materials — making the 900 XR COOL-TEC a stable, reliable core of any O&P or custom-shoe workshop. Typical Use Cases Manufacturing custom insoles, footbeds, and shoe orthotic inserts — large-format or small-scale, as needed. Producing foot orthoses, ankle-foot orthoses (AFOs), prosthetic shells, braces, and other orthotic components where precision and consistency are critical. Creating test shoes, trial shoes, or thermoformed orthotic shell prototypes, including work with composite materials or fiber-reinforced thermoplastics (e.g., carbon-fiber composites) when using compatible materials. Workshops requiring efficient, high-throughput vacuum forming with reduced cycle times thanks to COOL-TEC — ideal for clinics, rehabilitation centers, orthotic labs, and small to medium-size manufacturing facilities. Why VACUPRESS 900 XR COOL-TEC Stands Out The 900 XR COOL-TEC represents one of the most comprehensive vacuum-forming solutions available for the orthotics, prosthetics, and custom footwear industries. By combining a large working frame with a user-friendly UNILOCK system, powerful vacuum, precise infrared heating, and rapid cooling — it enables consistent, repeatable thermoforming across a wide variety of applications. For professionals seeking full-scale capacity, versatility, and reliable performance in a single benchtop-style press — this is a premium, future-proof solution.
$30,067.20
The VACUPRESS 850 is a robust vacuum forming press engineered for orthopaedic, prosthetic, and custom footwear workshops that require reliable, high-capacity deep-drawing for insoles, orthoses, sockets, and other thermoformed components. As a proven workhorse in the O&P field, the 850 delivers strong vacuum performance, sufficient forming area and responsiveness, making it ideal for both production and custom manufacturing environments. Core Features & Benefits Large working frame — Frame size of 850 × 685 mm gives ample workspace for larger molds, full-length insoles, foot orthoses, prosthetic shells and other sizable thermoformed parts. Powerful vacuum pump & stable suction — Equipped with a rotary-vane vacuum pump (capacity ~ 25 m³/h) and vacuum tank buffer, ensuring stable and strong suction for clean, precise forming, even on larger or complex shapes. Automatic vacuum control — The system automatically regulates vacuum: pump stops when nominal vacuum is reached and restarts if vacuum drops — providing consistent forming quality without manual monitoring. External vacuum-outlet for additional workstations — Includes a separate vacuum connection for external vacuum applications (e.g., resin laminate work, socket pulling, drape molding), allowing flexible workshop configuration and expansion. Durable build for professional use — Designed specifically for the orthopaedic and custom footwear sector — built to handle regular daily use in clinics, labs, or workshops, with reliable vacuum performance and robust mechanical construction. Bench-mount design with manageable footprint — The overall machine dimension (approx. 960 × 1050 × 1070 mm) and weight (~145 kg) make the unit suitable for small to medium workshops without requiring large industrial floor space. Typical Use Cases Vacuum-forming insoles, footbeds, and orthotic inserts for orthopedic footwear or custom shoe manufacturing. Molding foot orthoses, prosthetic shells, braces, AFOs, or other custom orthotic components that require stable suction and larger forming space. Creating large thermoformed parts or plastic shells for medical/rehabilitation devices, where precision and repeatability are critical. Workshops or clinics needing a reliable in-house deep-drawing press — particularly for small-to-medium batch production, custom orthotics, or frequent molding operations. Why Choose VACUPRESS 850 The VACUPRESS 850 stands out as a powerful, flexible and dependable vacuum-forming press that bridges the gap between small benchtop units and large industrial machines. It offers a large forming area, consistent suction performance, and the reliability needed in orthotics, prosthetics, and custom footwear workshops. For businesses seeking a stable, high-capacity vacuum-forming solution capable of handling insoles, orthoses, and larger thermoformed parts — the 850 delivers strong performance with a manageable footprint and proven track record in the O&P field.
$13,237.92
The VACUPRESS 620 S3 COOL-TEC is a high-performance, bench-top vacuum thermoforming unit engineered for precision molding of insoles, foot orthoses, prosthetic shells, and small-to-mid sized orthotic components. Designed for use in orthopedic shoe technology, prosthetics/orthotics (O&P), and custom footwear production, it combines proven deep-drawing technology with modern enhancements for improved efficiency, accuracy, and workflow ergonomics. Core Features & Benefits Powerful, integrated vacuum & heating system — Equipped with a maintenance-free, oil-free vacuum pump and an infrared-quartz radiator heating unit that softens thermoplastic sheets for accurate deep drawing. Patented UNILOCK frame system — Allows quick and safe clamping of material using a single lever. The system self-adjusts for different material thicknesses (typically from ~0.5 mm up to ~7 mm), making material setup fast and flexible without manual adjustments. Large workable frame & bench-top build — Frame size around 600 × 450 mm, with overall machine footprint suitable for most workshops whilst still offering sufficient working area for insoles, foot orthoses, AFOs, and other orthotic shells. Automatic vacuum & heating control — Vacuum pump activates automatically when frame is closed, maintaining stable suction pressure for consistent molding; heater is timer-controlled (preset 30–199 seconds) with clear LED indicators for set and remaining heating time. Integrated cooling system — COOL-TEC — A built-in cooling feature using special adjustable air jets dramatically reduces cooling time of molded thermoplastics (up to ~75% faster than passive cooling). This speeds up throughput and increases productivity in busy workshops. Built-in workspace lighting & accessory port — Includes integrated halogen lighting to better monitor the deep-drawing process, plus an additional side outlet for supplementary tools (e.g. heat guns or saws), improving workflow ergonomics. Durable, workshop-grade construction — With robust steel frame, high-quality vacuum pump, reliable mechanical components, and effective air filtration — designed for daily use in orthopedic, prosthetic, or shoe-making environments. Typical Use Cases Production of custom or ready-made insoles, footbeds, and orthotic inserts for orthopedic footwear or custom shoes. Manufacturing foot orthoses, AFOs (ankle-foot orthoses), prosthetic shells, and other thermoformed components in orthotics/ prosthetics labs. Workshops requiring small- to mid-scale in-house production of orthotic parts, without investing in large industrial machines. Custom footwear makers or clinics aiming for precise, repeatable vacuum forming with fast turnaround times — thanks to COOL-TEC accelerated cooling. Why Choose VACUPRESS 620 S3 COOL-TEC The VACUPRESS 620 S3 COOL-TEC stands out as a powerful, yet accessible vacuum-forming solution that blends precision, speed, and ergonomic design — ideal for orthotic labs, prosthetic workshops, and custom-shoe makers. Its industry-proven UNILOCK system, automatic vacuum/heating control, and COOL-TEC cooling make it a reliable workhorse for everyday production, while its bench-top footprint ensures it fits into small-to-medium workspaces. For professionals needing consistent quality, efficient workflows, and adaptability across various orthotic and prosthetic applications — this unit offers one of the most complete vacuum-deep-drawing setups available in its class.
$16,056.72
The VACUPRESS 520 GK1 / GK2 DUAL series is a robust, bench-top vacuum deep-drawing system designed to meet the demands of orthopedic workshops, custom insole and footbed manufacturers, and small- to medium-scale orthotics/ prosthetics production labs. Its dual-version setup offers flexibility and scalability — whether you need a standalone unit or a multi-station vacuum forming line. Core Features & Benefits Dual operational modes: GK1 DUAL — connects to an external vacuum supply, ideal when you want to operate multiple presses from a central vacuum source. GK2 DUAL — comes with a built-in, oil-free, maintenance-free vacuum pump (6 m³/h, 200 mbar), making the unit fully autonomous and ideal for standalone workshops or when central vacuum supply isn’t available. Generous forming area: The working frame measures 570 × 570 mm, providing ample space for molding insoles, footbeds, orthotic shells, or larger thermoformed parts such as ankle-foot orthoses (AFOs). Quality-oriented design: Both models feature a gas-spring–supported frame with adjustable tension, and a soft “walk-mat” bladder that adapts flexibly to different thermoplastic materials for consistent shaping and uniform pressure distribution. User-friendly & workshop-ready: As a bench-top device, the VACUPRESS 520 GK1 / GK2 DUAL is compact enough for small labs, clinics, or shoe-making shops — yet powerful enough for regular orthotic production or small-batch manufacturing. Scalable production capacity: With a GK2 DUAL master unit, you can link up to three GK1 DUAL presses — enabling efficient multi-station production lines without needing multiple vacuum pumps or extensive infrastructure. Typical Use Cases Manufacturing custom or mass-produced insoles, footbeds, and orthotic inserts for orthopedic footwear or custom shoes. Producing orthotic shells, foot orthoses, and prosthetic-support components where precise thermoforming and repeatable vacuum forming are critical. Small- to medium-scale prosthetic, orthotic, or rehabilitation clinics requiring in-house vacuum forming capability without the need for large industrial machines. Custom shoe and rehabilitation workshops needing a flexible system that can scale from a single bench-top unit to a multi-press setup. Why Choose VACUPRESS 520 GK1 / GK2 DUAL This dual-version system brings together flexibility, reliability, and professional-grade functionality in a compact form factor. Whether you’re a small orthotic lab looking for a dependable in-house vacuum-forming solution, or a growing workshop that plans to expand production capacity over time — the 520 GK1 / GK2 DUAL offers a smart, scalable, cost-effective entry into high-quality thermoforming.
$4,113.36
The VACUPRESS 520 GK1 / GK2 series delivers robust, workshop-ready vacuum deep-drawing — ideal for producing insoles, orthotic footbeds, and other custom plastic- or thermoformed components. Built with flexibility and reliability in mind, these bench-top thermoformers are designed for orthopedic, prosthetic, and custom footwear workshops of all sizes. Core Features & Benefits Versatile vacuum options: GK1 version: Configured to connect to an external vacuum source. This allows you to run multiple forming units off a central vacuum supply — perfect for scaling operations or outfitting workshops with several workstations. GK2 version: Includes an integrated, maintenance-free vacuum pump, delivering a self-contained vacuum press solution with automatic vacuum regulation. Particularly convenient when centralized vacuum systems are unavailable. Optimized for orthopedic work: Both models feature a gas-shock–supported frame with adjustable frame tension and a soft bladder mat — ensuring secure clamping and even pressure during thermoforming, ideal for insoles, foot orthoses, and custom bases. Compact, bench-top design: Sized for small to medium workshops or clinics — the compact footprint makes installation easy without the need for large industrial space. Simple operation, reliable performance: Built for regular use in clinical or production environments. Whether you rely on a shared vacuum line (GK1) or the integrated pump (GK2), the system delivers consistent suction, reliable forming, and repeatable results. Typical Use Cases Manufacturing custom or off-the-shelf insoles, footbeds, and orthopedic inserts. Producing foot orthoses, insole shells, or small thermoformed components for orthotics, prosthetics, or custom footwear. Use in small-scale workshops, clinics, or orthopaedic labs where space is limited and flexibility is required. Workshops aiming for scalable production, especially when using multiple presses (GK1) or needing standalone units (GK2). Why Choose VACUPRESS 520 GK1 / GK2 The 520 GK1 / GK2 series stands out for its balance of professional-grade vacuum forming, flexibility, and practicality. Whether you want to connect to a shared vacuum supply for multiple workstations (GK1) or need a self-contained vacuum press (GK2), these units deliver dependable, high-quality forming — bridging the gap between DIY presses and full-scale industrial equipment. They are particularly beneficial for orthopedic-shoe craftsmen, custom orthotics labs, and small- to medium-sized prosthetics workshops looking for reliable, repeatable vacuum-formed parts.
$2,703.96
The VACUPRESS 520 GK-LC DUAL is a cost-effective, bench-top vacuum thermoforming device designed for pair-wise and larger-part production — ideal for insole, footbed, and orthotic component manufacturing. Built to connect to an external vacuum source rather than its own pump, the DUAL version offers flexibility, simplicity, and scalability. Key Features & Benefits Expanded working frame: The DUAL model offers a larger forming area compared to standard versions — allowing you to mold bigger or more complex shapes (e.g. full-length insoles, footbeds, orthotic shells, or small AFO components). Pair-wise production for efficiency: Designed for pair-wise manufacturing, the unit streamlines production of matching left/right insoles or orthotic components — handy for clinics, workshops, and small-batch production. External vacuum connection — no power required: Since the press relies on an external vacuum source, there’s no need for built-in motors or complicated electrical installation. This makes setup and maintenance simpler, and allows multiple presses to share a central vacuum supply. Durable and workshop-ready build: Even though it’s a budget-oriented unit, the 520 GK-LC DUAL maintains high standards — with solid construction, a soft-bladder frame for material adaptation, and stable, even suction performance thanks to large vacuum hoses and reliable valve/ventilation design. Compact footprint for flexible use: As a bench-top device, it fits well in small workshops, clinics, or shoe/orthotic-making studios — offering professional vacuum-forming ability without needing big industrial infrastructure. Typical Use Cases Manufacturing custom or off-the-shelf insoles, footbeds, or orthotic shells in small- to medium-sized workshops. Pair-wise production of left and right insoles/orthotics to ensure matching geometry and quality. Forming larger orthotic components (e.g., foot orthoses, braces) that require more workspace than typical insole presses. Small-batch or custom production in orthopedic-shoe or prosthetic/orthotic labs — especially where flexibility, cost-effectiveness, and modest space are priorities. Why Choose VACUPRESS 520 GK-LC DUAL The 520 GK-LC DUAL combines capacity + flexibility + simplicity — offering a larger working frame for bigger or pair-wise projects, while staying accessible through external vacuum integration and compact design. For orthotic workshops, custom shoe makers, or clinics seeking reliable vacuum forming without large industrial investment, this unit represents a practical and scalable solution.
$1,858.32
The VACUPRESS 520 GK-LC is a cost-effective, table-top vacuum deep-drawing (thermoforming) unit designed specifically for the production of insoles, footbeds, and other orthopedic/plastic-formed components. Its compact, no-frills design offers an accessible entry point into vacuum forming technology — ideal for smaller workshops, orthopaedic clinics, or custom footwear makers. Key Features & Benefits Entry-level vacuum forming: As an economical “starter” unit, the 520 GK-LC provides reliable vacuum forming at a lower cost compared to fully integrated machines — great for small-scale production or workshops new to vacuum technology. No integrated pump — external vacuum required: The unit connects to an external vacuum source rather than relying on built-in electronics or motors. This simplifies maintenance, reduces energy use, and enables multiple forming units to share a central vacuum supply. Solid build with quality-standard components: Even though it’s budget-friendly, the 520 GK-LC includes professionally engineered features such as separately adjustable valves for vacuum and ventilation, integrated check valves, air filters, and large-diameter vacuum hoses for optimal suction performance. Compact, easy to integrate: As a tabletop unit, it’s suitable for smaller workshops or clinics. Its manageable dimensions and weight make it easier to set up without major infrastructure changes. Ideal for insole and small-part production: The frame size and soft bladder make it particularly suited for molding insoles, footbeds, and similar items — a perfect match for orthopaedic shoe production, foot orthoses workshops, and custom shoe makers. Typical Use Cases Manufacturing custom or off-the-shelf insoles and foot-orthotics in a small- to medium-scale orthopedic workshop. Crafting footbeds and shoe-insole components for custom shoe builders or orthopedic-shoe technicians. Producing small vacuum-formed plastic or thermoplastic parts (e.g. orthotics, prosthetic shells, footplates) when connected to a shared vacuum system. Setting up a low-cost vacuum-forming station in a clinic, rehab center, or small orthotics lab — ideal for workshops working without heavy machinery or large power requirements. Why Choose VACUPRESS 520 GK-LC The 520 GK-LC strikes a balance between affordability, simplicity, and functional quality. It gives you vacuum forming capabilities suitable for orthopaedic and shoe-craft work without the complexity or cost of larger industrial units. For anyone seeking a reliable way to produce insoles, footbeds, or small orthotic parts — especially in smaller workshops or clinics — this machine offers a smart, practical, and future-proof entry into vacuum thermoforming.
$1,513.80
The Qaadir Vacuum Pump 1.5 HP is engineered to deliver strong, consistent suction for vacuum forming applications in orthotics and prosthetics workshops. Designed to pair seamlessly with vacuum formers, this robust pump ensures precise molding of thermoplastic sheets around casts, enabling accurate fabrication of prosthetic sockets, orthotic braces, and other custom devices. With a powerful 1.5 horsepower motor, the pump provides reliable negative pressure for even the most demanding forming tasks. Its durable construction and efficient cooling system support continuous use in busy workshop environments, while its compact footprint makes it easy to integrate into existing setups. Key Features: High-Performance Suction: 1.5 HP motor delivers consistent negative pressure for precise forming results. Optimized for O&P Use: Ideal for vacuum forming prosthetic sockets, orthotic shells, and custom supports. Durable & Reliable: Built to withstand heavy-duty workshop demands. Continuous Operation: Designed for long cycles without overheating. Compact & Practical: Easy to install, operate, and maintain in any O&P workshop. Applications in O&P Workshops: Forming thermoplastic sheets for prosthetic socket fabrication. Vacuum forming orthotic braces and splints. Ensuring precise, secure lamination and shaping processes. The Qaadir Vacuum Pump 1.5 HP is a dependable power source for vacuum formers, helping clinicians and technicians achieve consistent, high-quality results in orthotics and prosthetics manufacturing. Displacement 250 ltrs/min. Vaccum 1W10'mbar. Pump RMP: 1440. Power Supply: 1Hp, Single phase. 220-230v, 50 Hz with vacuum gauge, Air filler with 3 meter fleible hose.
$1,295.00
Namrol Podosmart combines a crimping plate, a heat shield and a digital control Panel with LCD display in a single compact concept. Intelligent Control The digital control panel allows quick selection of functions: three temperature levels, three vacuum levels and four-time levels. Versatility Pressing plate with high resistance silicone membrane and Unifix closing system without the need for anchoring. The wide work surface supports insoles up to a number 52. High-performance vacuum Podosmart incorporates an innovative “Maxpress” system based on a high-performance vacuum pump without maintenance, which provides optimal vacuum levels for a perfect fusion and adaptation of any type of material.It also allows the vacuum to be carried out simultaneously in the upper chamber and in the external outlets. Multipoint heating The heat plate has a high quality nonstick and is made from aluminum, reinforced with titanium particles that absorbs energy to the maximum, heats quickly and distributes heat optimally throughout the work surface (360 x 270 mm.) Comfort The heat plate is coated with non-stick Teflon which prevents the insoles and materials from adhering during heating and fusing.
$2,770.20
The Vacuform combines a crimping plate, a heat shield, a digital control Panel with LCD display and two exterior vacuum outlets in a single compact concept. High-Performance vacuum The Vacuform incorporates an innovative “Maxpress” system based on a high-performance vacuum pump maintenance free, which provides optimal vacuum levels for a perfect fusion and adaptation of any type of material. It also allows the vacuum to be carried out simultaneously in the upper plate and in the external outlets. Flexibility and adaptability Thermoforming plate with high resistance silicone membrane and Unifix closing system without the need for anchoring. The wide work surface supports insoles up to size 52. Multiple connections In the back, it includes two external vacuum outlets, which allow the orthotic to be molded directly on the patient’s foot and the connection of vacuum cushions and other accessories of the Namrol range. The pedal allows a controlled vacuum, leaving the hands free for a more precise work. Multipoint heating The heat plate has a high quality nonstick and is made from aluminum, reinforced with titanium particles that absorbs energy to the maximum, heats quickly and distributes heat optimally throughout the work surface (360 x 270 mm.) Intelligent control The digital control panel with LCD screen allows total control of all functions such as: individual temperature, time and vacuum level regulation, and adjustment of the 8 work programs that it incorporates. Accelerated cooling Adaptable V-TWIN cooling kit, decreasing the cooling time of the insole up to 50%. (Optional) Comfort The heat plate is coated with non-stick Teflon which prevents the insoles and materials from adhering during heating and welding.
$3,588.95
Specially conceived to work on positive mould. The Namrol Vacutec combines a pressing plate and a high-performance vacuum pump. It is available in two versions with or without external vacuum outlets. High-performance vacuum The Vacutec incorporates an innovative “Maxpress” system based on a high-performance vacuum pump without maintenance, which provides optimal vacuum levels for adaptation of any type of material. Resistant and practical The Vacutec convinces with a robust construction and a long life of its components. Fast and economical change of rubber membranes in case of breakage.
$1,489.75
The Landis Multi-Vacuum Pump is a powerful and reliable unit designed to operate multiple vacuum presses simultaneously. Its robust and quiet design makes it an essential tool for any orthopedic workshop or shoe and insole production facility. Key Features Multi-station capability – Powers multiple vacuum presses at once. Built-in filtration – Captures dust and harmful particles to protect the pump. Quiet operation – Ensures a comfortable working environment. One-way check valve – Prevents backflow and safeguards equipment. Technical Specifications Motor: 115 V / 220 V, 5.7 / 2.8 Amps, ½ hp Shipping Weight: 39 lbs (18 kg) Applications: Orthopedic labs, vacuum molding presses, shoe production The Landis Multi Vacuum Pump combines power, safety, and quiet performance, offering a centralized solution for efficient and reliable vacuum workflow in any O&P workshop.
$1,181.00
The Landis Dual Vacuum Former is engineered for professionals seeking precision, reliability, and ease of use in orthotics, shoe repair, and thermoforming tasks. With its dual vacuum system and compact footprint, it allows for consistent results while saving time and maintaining material integrity. Key Features Unique Perimeter Airflow – Ensures even vacuum distribution across the entire forming surface, providing uniform pressure for precise molding every time. Adjustable Locking Handle – Delivers a perfect seal, even after repeated use, guaranteeing consistent vacuum performance. Quick-Release Bladder Frame – Enables rapid membrane changes, minimizing downtime and simplifying maintenance. Built-In Pressure Relief Valve – Protects the vacuum pump from overpressure, enhancing safety and longevity. Technical Specifications Work Surface Dimensions: 17" (431 mm) width x 18" (460 mm) length Outer Dimensions: 23 ½" (597 mm) width x 26" (660 mm) length x 7" (177 mm) depth Net Weight: 42 lbs (19 kg) Crated/Shipping Weight: 60 lbs (27 kg) Vacuum Depth: 3" (76 mm) inside Power Supply: 230V, 1 phase Applications Orthopedics – Ideal for forming custom insoles, orthotic supports, and prosthetic components. Shoe Repair – Perfect for creating molds for soles, toe boxes, and other shoe components. Thermoforming & Prototyping – Suitable for forming prototypes and customized parts with precision. The Landis Dual Vacuum Former delivers professional-grade performance in a compact and user-friendly design. Its precise airflow system, easy maintenance, and consistent vacuum capability make it an essential tool for workshops, labs, and production environments where accuracy and efficiency are critical.
$989.00
The Landis Dual Extra Depth Vacuum Former is engineered for precision and versatility, offering professional-grade performance for orthotics, shoe repair, and thermoforming applications. Designed with an additional deep cavity, this vacuum former enables users to create deeper molds and work with thicker materials while maintaining uniform pressure and flawless results. Key Features Unique Perimeter Airflow – Ensures even vacuum pressure distribution across the entire work surface for consistent forming quality. Adjustable Locking Handle – Provides a secure seal for perfect vacuum performance, even after extended use. Quick-Release Bladder Frame – Facilitates fast membrane changes, reducing downtime and maintenance efforts. Built-In Pressure Relief Valve – Protects the vacuum pump from overpressure, prolonging equipment life. Extra-Depth Cavity – Features an 8" x 8" x 3" (203 x 203 x 75 mm) deep covered cavity for forming thicker materials or more complex molds. The Landis Dual Extra Depth Vacuum Former is a reliable solution for professionals seeking efficiency, precision, and enhanced mold depth capabilities. Its compact yet powerful design ensures consistent, high-quality results while maintaining easy accessibility and user-friendly operation.
$1,687.00
The Landis Dual Flat Vacuum Former SVP1718FL is a premium-grade vacuum press engineered for professionals in orthopedics, shoe repair, and thermoforming applications. Its flat work surface, combined with advanced vacuum technology, ensures fast, precise, and uniform forming of thermoplastic materials or foam components. Key Features Unique Perimeter Airflow – Ensures even vacuum pressure across the entire work surface for flawless molding every time. Flat Work Surface – Allows rapid and complete vacuum forming for consistent results on all projects. Adjustable Locking Handle – Provides a secure seal for the vacuum, maintaining perfect performance even after extended use. Quick-Release Bladder Frame – Facilitates fast and easy membrane replacement, reducing downtime and maintenance effort. Built-In Pressure Relief Valve – Protects the vacuum pump from overpressure, extending the life of the equipment. Technical Specifications Work Surface Dimensions: 17" (431 mm) width x 18" (460 mm) length Outer Dimensions: 23 ½" (597 mm) width x 26" (660 mm) length x 7" (177 mm) height Height (Vacuum Cavity): 0" inside, 7" outside Net Weight: 58 lbs (26.5 kg) Shipping Weight: 69 lbs (31.5 kg) Power Supply: 230V, 1 phase Applications Orthopedics – Ideal for forming custom insoles, orthotic supports, and prosthetic components. Shoe Repair – Perfect for thermoforming soles, toe boxes, and other thermoplastic shoe parts. Thermoforming & Prototyping – Reliable for small-scale production or custom parts fabrication using thermoplastics. Included Accessories Quick-release bladder frame (rubber membrane) Adjustable locking handle Built-in safety valve User manual The Landis SVP1718FL Dual Flat Vacuum Former is designed to streamline production while delivering professional-quality results. Its compact design makes it suitable for both bench-top setups and workshops requiring precision vacuum forming.
$1,110.83
The Landis Dual Vacuum Former – Bladder Frame 100mm is a high-performance thermoforming accessory designed to provide precision vacuum forming for orthopedic labs, shoe workshops, and custom plastic fabrication. Built for efficiency, safety, and durability, this dual-bladder frame ensures consistent forming results across larger molds. Unique Perimeter Airflow – Guarantees even distribution of vacuum pressure across both molds, ensuring flawless forming and superior finish. Adjustable Locking Handles – Maintain a perfect seal even after repeated use, ensuring reliability in professional environments. Quick-Release Bladder Frame – Enables fast and easy membrane replacement, reducing downtime and increasing productivity. Built-In Pressure Relief Valve – Protects vacuum pumps for safe, reliable operation during high-pressure forming. Durable Construction – Engineered to withstand repeated professional use, providing long-lasting performance for high-volume workshops. Specifications: Width: 17” (431 mm) inside, 23½” (597 mm) outside Depth: 3” (76 mm) inside, 7” (177 mm) outside Length: 18” (460 mm) inside, 26” (660 mm) outside Net Weight: 42 lbs (19 kg) Crated Weight: 60 lbs (27 kg) The Landis Dual Vacuum Former – Bladder Frame 100mm combines precision, durability, and efficiency, making it an essential accessory for vacuum forming machines. It enables workshops to produce high-quality orthotic devices, shoe components, and custom molded parts efficiently and safely.
$1,110.00
The Landis Single Flat Vacuum Former Bladder Frame is designed to enhance precision and efficiency in flat sheet vacuum forming applications. Ideal for orthopedic labs, shoe production, and custom plastic fabrication, it provides consistent vacuum pressure, easy membrane changes, and safe operation for professional results. Unique Perimeter Airflow – Ensures even distribution of vacuum pressure across the sheet for flawless forming. Adjustable Locking Handle – Maintains a perfect seal even after extensive use, guaranteeing consistent results. Quick-Release Bladder Frame – Enables fast and easy membrane replacement, reducing downtime and improving productivity. Built-In Pressure Relief Valve – Protects the vacuum pump, ensuring safe and reliable operation during high-pressure forming. Durable Construction – Engineered for repeated professional use, providing long-lasting performance in busy workshops. Specifications: Width: 10” (254 mm) inside, 16½” (420 mm) outside Height: 3” (75 mm) inside, 7” (177 mm) outside Depth: 17” (431 mm) inside, 25” (635 mm) outside Net Weight: 32 lbs (15 kg) Crated Weight: 45 lbs (20 kg) This Landis Bladder Frame combines precision, durability, and convenience, making it an essential accessory for vacuum forming machines, helping workshops produce high-quality orthotic devices, shoe components, and custom molded parts efficiently and safely.
$954.00
The Landis Single Vacuum Former – Bladder Frame is engineered to provide precise and consistent vacuum forming for orthopedic labs, shoe production, and custom fabrication. Designed with advanced airflow, safety features, and quick-change capabilities, it ensures professional-grade results with every use. Unique Perimeter Airflow – Ensures even pressure distribution across the entire mold for consistent forming. Adjustable Locking Handle – Guarantees a perfect seal, even after repeated use, for reliable results every time. Quick-Release Bladder Frame – Allows fast and easy membrane changes, minimizing downtime. Built-In Pressure Relief Valve – Protects the vacuum pump and ensures safe operation during high-pressure forming. Durable Construction – Engineered to withstand heavy use in professional workshops and laboratories. Specifications: Width: 10” (254 mm) inside, 16½” (420 mm) outside Height: 3” (75 mm) inside, 7” (177 mm) outside Depth: 17” (431 mm) inside, 25” (635 mm) outside Net Weight: 32 lbs (15 kg) Crated Weight: 45 lbs (20 kg) This Landis Bladder Frame combines precision, durability, and ease of use, making it an essential accessory for vacuum forming machines, enabling workshops to produce high-quality orthotic devices, shoe components, and custom molded parts efficiently and safely.
$954.00
