The fastest and easiest “All-in-One” compact orthopedic milling machine on the market.Design and manufacture, with just 4 axes, all the key orthopedic devices required in a modern lab. Delivers the productivity of a 7-axis robot, with a lower investment and greater operational efficiency. Compact, intuitive, and ready to revolutionize your workflow. An Orthopedic milling machine that allows for the easy and fast production of custom-made models for O&P! Straightforward and Intuitive - Orthopedic milling machine that enables inexperienced operators to use the machine, reducing training costs. Compact - The compact size, limited weight, and wheels allow the machine to be installed in offices and typically inaccessible environments. With a width of less than 850 mm, it can pass through doors with ease.s. Flexible - Thanks to OrthoCAM, to the OrthoBLOCK system and to OrthoLIB, it’s possible to realize different models quickly. Cost-effective - Due to the low purchase, training and maintenance expenses, the production costs are reduced. So this will increase the overall competitiveness of the machine. A simple processing cycle in just three steps 1 Scan and grinding For a quick, precise, and non-invasive acquisition of patient data, various solutions exist, such as the 3D sensor for portable devices. With optional CAD software, it’s possible to import scanned shapes and model them into 3D forms. 2 Simulation Thanks to the OrthoCAM software, optional and embeddable in the machine, it’s possible to set up machining quickly and intuitively, without any knowledge of CAM programming. 3 Milling Starting from a block with a maximum diameter of 650 X 1100 mm, that is mounted on OrthoBLOCK, the proprietary quick coupling system designed to facilitate the loading and unloading of the components, it’s possible to obtain the required model with a few simple settings.The collection tank of machine, which is connected to an aspiration system, allows to work in an environment free of dust and waste materials.

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Faster. More precise. Designed to revolutionize 3D printing in orthopedics. Unmatched Performance & Speed Prints orthopedic corsets up to 5× faster than traditional 3D printers—completing them in just 6–10 hours compared to the typical 30–40 hours elsewhere. Achieves blazing print speeds of up to 500 mm/s, dramatically boosting lab throughput. Cost Efficiency Offers significantly lower production costs than methods like plaster casting or milling—thanks to reduced material waste, streamlined workflows, and higher productivity. High-Quality Orthopedic Output Produces high-precision, durable, and comfortable orthopedic devices using advanced materials and refined printing technology. Comprehensive Ecosystem Not just a printer, but a full integrated solution—combining: Orthopedics-optimized materials Dedicated software for automated model generation and streamlined design workflows. Italian Engineering & Support 100% Made in Italy, embodying professional-grade design, reliability, and elegance. Backed by a dedicated technical support team—plus continuous software updates to keep your lab ahead of the curve. Technical Highlights Print Volume: XXL workspace—600 × 600 × 800 mm, ideal for full-size orthopedic devices. Precision: Delivers fine resolution at 50 µm. Temperature Management: Extruders reach up to 400 °C—suited for advanced technical filaments. Print bed heats up to 90 °C to ensure strong adhesion. Multi-Material Flexibility: Supports up to 4 extruders with automatic switching—ideal for multi-material or multi-color prints. Resilience: Automatic print resume after power interruptions ensures uninterrupted builds. Connectivity: Equipped with Ethernet and 2.4 GHz Wi-Fi for seamless integration into digital workflows. Build Volume & Weight: External footprint: approx. 1300 × 950 × 1500 mm Machine weight: ~250 kg. Versatile Applications Supported use-cases span a wide range of custom orthopedic solutions: Corsets, produced fast and tailored for optimal support. Braces & Orthoses—lightweight, resilient, and precise for joints like wrists, knees, and ankles. Custom Helmets, offering a perfect fit and consistent comfort—particularly beneficial for pediatric or therapeutic applications. Orthopedic Insoles, manufactured with millimeter-level accuracy to enhance weight distribution and foot support. Prosthetics, personalized for individual patients—combining functional design, comfort, and autonomy-enhancing detail. Summary The Helios HS Ortho redefines 3D printing standards in orthopedics by delivering industry-leading speed, precision, and adaptability. Its expansive build volume, advanced thermal control, automated extrusion management, and resilient design offer unmatched workflow efficiency. Supported by Italian engineering and round-the-clock assistance, it transforms orthopedic labs into high-performance, patient-focused production environments.

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The Satres Ortho OCM Milling Machine is a next-generation, 3-axis solution designed specifically for orthopedic labs. Compact in size yet powerful in performance, it enables the creation of custom polyurethane brace models, prosthetic sockets, and orthopedic insoles with unmatched precision, speed, and ease of use. Its intuitive design allows even inexperienced operators to produce high-quality results, making it a cost-effective and professional choice for orthopedic workshops. Key Features: Compact Design: With a width under 850 mm, lightweight structure, and integrated wheels, it fits easily through doors and into small labs. High Precision: Advanced three-axis milling ensures smooth surfaces and dimensional accuracy, reducing manual finishing. User-Friendly: Simple programming and workflow allow operators to get started quickly with minimal training. Powerful Performance: Air-cooled electrospindle with 24,000 RPM and 1 kW spindle power for fast, reliable machining. Versatile Applications: Ideal for positive models of corsets, scoliosis braces, prosthetic sockets, and orthopedic insoles. Durable Build: Engineered for professional use with reliable performance and low maintenance. Combining industrial-grade quality with a compact, intuitive format, the Satres Ortho OCM Milling Machine is the ultimate all-in-one solution for orthopedic professionals seeking efficiency, accuracy, and reliability.

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