Description
nora® Lunatec combi motion T2 is a three layer vulcanised expanded EVA composite sheet developed for the manufacture of orthopaedic insoles and foot beddings for painful, pressure sensitive, and high risk feet. The material combines an extremely soft bedding layer with resilient cushioning and a stabilising base, permanently fused during manufacturing to create a secure multilayer structure without the need for adhesive bonding.
The upper layer made from nora® Lunatec motion provides very soft bedding properties and excellent absorption of shear forces during walking. This helps reduce stress on sensitive areas and improves comfort for patients with painful feet, rheumatic conditions, or diabetes. The lower layers provide permanent elasticity together with structural stability, ensuring that the finished insole maintains shape and support even under increased load.
Because the three layers are vulcanised together during production, the composite sheet offers consistent quality, clean processing, and strong bonding without displacement, glue lines, or hardening caused by adhesive films.
Material construction
Top bedding layer
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Material: nora® Lunatec motion
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Hardness: approx. 12 Shore A
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Density: approx. 0.13 g/cm³
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Colour: 56 stone grey
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Thickness: approx. 7 mm
Middle cushioning layer
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Material: nora® Lunasoft Z
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Hardness: approx. 25 Shore A
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Density: approx. 0.16 g/cm³
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Colour: 345 green
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Thickness: approx. 5 mm
Base stabilising layer
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Material: nora® Lunatec CAD 35
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Hardness: approx. 35 Shore A
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Density: approx. 0.20 g/cm³
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Colour: 60 bright grey
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Thickness: approx. 8 mm
Total thickness
Format
Composite sheet
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Trimmed edges for accurate processing
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Three layer vulcanised construction
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No adhesive between layers
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Smooth transition between hardness levels
Intended applications
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Thick orthopaedic foot beddings
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Soft bedding insoles
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Diabetes adapted insoles
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Insoles for painful feet
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Rheumatic foot support
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Insoles for orthopaedic footwear
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Pressure relief foot beddings
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Insoles for sensitive feet
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Multilayer orthotic constructions
Key properties
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Extremely soft top layer for pressure relief
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Excellent absorption of shear forces
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Very good pressure distribution
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High comfort for sensitive and painful feet
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Integrated stabilising base
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Permanently elastic structure
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Secure composite without glue
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No displacement during forming
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High durability
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Lightweight construction
Advantages of Lunatec combi motion composite sheets
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Ready made multilayer material
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No bonding required between layers
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Faster and cleaner production
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Consistent quality
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Reduced manufacturing time
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Ideal for deep drawing production
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Cost and time savings in workshop fabrication
Processing notes
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Thermoformable using standard EVA processing
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Suitable for vacuum forming and deep drawing
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Can be processed without adhesive
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Adapt pressure according to material softness
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Recommended for single step forming of complete foot beddings
nora® Lunatec combi motion T2 is ideal for orthopaedic shoe engineering, prosthetic and orthotic workshops, and diabetic foot care applications where maximum cushioning, shear reduction, and reliable structural support are required for the manufacture of high quality orthopaedic insoles and foot beddings.
