Qaadir PPT Comfort is a soft, comfortable orthotic cushioning material for clinicians and technicians who need a practical interface layer for custom insoles, foot orthoses and selected prosthetic or orthotic padding applications. Qaadir PPT Comfort is designed for comfort-focused orthotic builds where cushioning, breathability and patient acceptance are important. It is especially useful as a top cover, cushioning layer or accommodative insole material for patients who need a softer interface between the foot and the orthotic structure. For O&P clinics, podiatry workshops and orthotic production centres, Qaadir PPT Comfort offers a versatile material option for everyday foot orthotic fabrication, including comfort insoles, diabetic-style accommodative devices, geriatric foot orthoses and sensitive-foot applications. Key Features Breathable comfort cushioning material for orthotic applications Suitable for custom foot orthoses and insole fabrication Supports pressure distribution and improved patient comfort Useful as a top cover, cushioning layer or accommodative insert Suitable for sensitive, diabetic, geriatric and low-tolerance feet Practical for O&P clinics, podiatry providers and orthotic workshops Designed for routine clinical and fabrication use O&P Applications Qaadir PPT Comfort can be used for: Custom foot orthoses Comfort insoles Diabetic-style accommodative insoles Total-contact foot orthoses Geriatric foot orthoses Rheumatoid foot accommodation Heel and forefoot cushioning Metatarsal pressure relief Sensitive plantar surface protection Selected prosthetic and orthotic interface padding Comparison with Ortholite and PORON for Orthotic Applications Qaadir PPT Comfort sits within the broad family of cushioning and comfort materials used in custom orthotic fabrication, but it serves a different clinical role from materials such as Ortholite and PORON. Qaadir PPT Comfort vs Ortholite Ortholite is widely used in footwear and insole applications where lightweight comfort, softness and breathability are important. It is often selected for general footwear comfort and everyday insole cushioning. Qaadir PPT Comfort is positioned more specifically for orthotic and O&P workshop use, where the material must work as part of a clinical insole or foot orthosis rather than simply a comfort foam. It is well suited when the clinician needs a breathable, soft interface that supports patient tolerance while working alongside an orthotic base, posting, arch support or pressure-relief design. Best use of Qaadir PPT Comfort compared with Ortholite: More clinically focused for custom orthotic builds Suitable for accommodative and pressure-relief insoles Useful where patient comfort and orthotic compliance are priorities Practical as a top cover or cushioning layer over a functional orthotic shell Good for sensitive feet requiring a soft, breathable contact surface Qaadir PPT Comfort vs PORON PORON is commonly selected for targeted impact protection and durable shock absorption, particularly under the heel, metatarsal heads or other high-load areas. It is often used when the main clinical requirement is repeated impact management. Qaadir PPT Comfort is better suited when the priority is overall comfort, breathability and a softer full-contact interface. While PORON is often used as a localised shock pad, Qaadir PPT Comfort can be used more broadly as a full-length cushioning or top-cover layer to improve comfort across the plantar surface. Best use of Qaadir PPT Comfort compared with PORON: Better for full-length comfort layers Softer interface for sensitive or low-tolerance feet More suitable when breathability and daily wearability are important Useful where cushioning and patient acceptance matter more than targeted impact absorption Practical for diabetic-style, geriatric and comfort-focused orthotic designs Practical Material Selection Guide For orthotic clinicians and technicians: Choose Qaadir PPT Comfort when the patient needs a breathable, soft, comfort-focused orthotic interface. Choose Ortholite-style foam when the priority is lightweight footwear comfort and general insole softness. Choose PORON-style material when the priority is targeted shock absorption and repeated impact protection in high-load zones. In many custom orthotic designs, these materials can be combined. For example, Qaadir PPT Comfort may be used as a full-length top layer over a functional orthotic shell, with a local PORON-style insert under the heel or metatarsal heads for additional impact protection. Ideal Patient Groups Qaadir PPT Comfort is suitable for orthotic applications involving: Diabetic feet requiring a soft contact surface Elderly patients needing improved daily comfort Patients with reduced plantar tissue tolerance Rheumatoid or arthritic feet Sensitive feet prone to irritation Patients needing full-length cushioning Users who struggle with firm or abrasive orthotic top covers Patients requiring improved comfort to support orthotic compliance Workshop Use Qaadir PPT Comfort can be cut, shaped and integrated into custom orthotic builds according to standard workshop practice. It may be used as a top cover, full-length cushioning layer, local padding material or accommodative interface depending on the prescription. For best results, technicians should select the appropriate thickness, adhesive system, base material and finishing method according to the patient’s footwear space, activity level and clinical requirements. Why Choose Qaadir PPT Comfort? Qaadir PPT Comfort gives O&P clinics and orthotic workshops a practical cushioning material for breathable comfort and pressure relief in custom orthotic fabrication. It is especially useful when producing foot orthoses for patients who need a softer, more comfortable interface for everyday wear. For clinicians and technicians working across diabetic foot care, podiatry, geriatric orthotics, rehabilitation and custom insole production, Qaadir PPT Comfort provides a useful balance of comfort, breathability and clinical practicality.

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Qaadir PPT Memory Red is a premium cushioning and pressure-distribution material for O&P clinicians and technicians who need a soft, comfortable shock-absorbing layer in custom orthotic and prosthetic devices. Qaadir PPT Memory Red is designed for use where controlled compression, comfort and energy absorption are required. Its memory-style response helps the material conform to the patient’s anatomy under load, supporting improved contact, reduced peak pressure and enhanced comfort during daily use. For orthotic workshops, Qaadir PPT Memory Red is especially useful as a top cover, cushioning insert, accommodative layer or local pressure-relief material in custom foot orthoses and diabetic-style insoles. It can also be used in selected prosthetic interface applications where soft padding and comfort are required. Key Features Soft memory cushioning material for O&P applications Designed for shock absorption and pressure relief Useful in custom foot orthoses, insoles and accommodative devices Helps distribute plantar pressure across sensitive areas Suitable for use as a cushioning layer, top cover or local relief pad Supports comfort in diabetic, geriatric and sensitive-foot applications Practical for orthotic clinics, podiatry workshops and O&P fabrication centres Red colour for easy workshop identification O&P Applications Qaadir PPT Memory Red can be used for: Custom foot orthoses Diabetic-style accommodative insoles Heel cushioning and shock absorption Metatarsal pressure relief Forefoot padding Sensitive plantar surface protection Geriatric foot orthoses Rheumatoid foot accommodation Sports and activity insoles requiring added comfort Selected prosthetic padding and interface applications Comparison with Ortholite and PORON for Orthotic Applications Qaadir PPT Memory Red sits in the same broad category of comfort and cushioning materials, but its clinical use differs from materials such as Ortholite and PORON. Qaadir PPT Memory Red vs Ortholite Ortholite is commonly used as a comfort foam in footwear and insole applications. It is often selected for lightweight cushioning, breathability and general comfort. Qaadir PPT Memory Red is better positioned when the clinician wants a softer, more accommodative memory-style material that conforms under load and helps reduce localised pressure. In orthotic applications, it is particularly suitable for patients who need a gentle, pressure-relieving interface rather than a general footwear comfort layer. Best use of Qaadir PPT Memory Red compared with Ortholite: More suitable for sensitive or high-pressure areas Better for accommodative orthotic designs Useful where slow-recovery cushioning is preferred Good for diabetic, geriatric or low-tolerance feet Helpful when comfort and pressure distribution are more important than lightweight footwear feel Qaadir PPT Memory Red vs PORON PORON is widely recognised in orthotic and footwear applications for impact protection and long-term shock absorption. It is often selected when a clinician needs a durable impact-absorbing layer in areas such as the heel, forefoot or metatarsal region. Qaadir PPT Memory Red offers a softer, more conforming memory-style cushioning response. While PORON is often chosen for repeated impact management, Qaadir PPT Memory Red is especially useful when the clinical priority is comfort, accommodation and pressure distribution over a broader contact area. Best use of Qaadir PPT Memory Red compared with PORON: More accommodative feel under the foot Softer interface for sensitive plantar surfaces Useful for full-length cushioning layers Good for patients who cannot tolerate firmer impact materials Effective where comfort, conformity and pressure relief are the main goals Practical Material Selection Guide For orthotic clinicians and technicians: Choose Qaadir PPT Memory Red when the patient needs soft, pressure-relieving, memory-style cushioning. Choose Ortholite-style foam when the priority is lightweight comfort, footwear feel and general insole softness. Choose PORON-style material when the priority is targeted impact protection and durable shock absorption in high-load zones. In many custom orthotic designs, these materials may be combined. For example, a technician may use a firmer base shell for control, Qaadir PPT Memory Red for comfort and pressure relief, and a local impact pad in the heel or metatarsal zone where extra shock absorption is required. Ideal Patient Groups Qaadir PPT Memory Red is suitable for orthotic applications involving: Diabetic feet requiring accommodative support Elderly patients with reduced plantar fat pad protection Rheumatoid or arthritic feet Sensitive feet with reduced tolerance to firm materials Patients with metatarsalgia or forefoot discomfort Patients requiring softer total-contact insoles Users needing improved comfort in everyday footwear Orthotic users who experience localised pressure or irritation Workshop Use Qaadir PPT Memory Red can be shaped, cut and integrated into custom orthotic builds according to standard workshop practice. It may be used as a full-length cushioning layer, targeted relief pad or comfort interface depending on the prescription. For best results, technicians should select the appropriate thickness, top cover, adhesive system and base material according to the patient’s clinical needs, footwear space and activity level. Why Choose Qaadir PPT Memory Red? Qaadir PPT Memory Red gives O&P clinics and orthotic workshops a practical cushioning material for pressure relief, shock absorption and patient comfort. It is especially valuable when producing accommodative foot orthoses for patients who need a softer, more forgiving interface than standard insole foams. For clinicians and technicians working across diabetic foot care, podiatry, geriatric orthotics, rehabilitation and custom insole fabrication, Qaadir PPT Memory Red provides a useful balance of comfort, conformity and clinical practicality.

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nora® Lunalastik is a resilient expanded EVA sheet designed for cushioning applications where good shock absorption, durability, and reliable elastic recovery are required. With a hardness of approximately 25 Shore A and a density of around 0.20 g/cm³, this material provides a balanced combination of softness and strength, making it suitable for orthotic insoles, foot beddings, and cushioning elements in orthopaedic footwear. Lunalastik offers excellent restoration capability after repeated loading, ensuring long term comfort and performance. The closed cell structure makes the material hygienic, washable, and resistant to moisture, while its high tear resistance allows reliable use in both manual and CAD CAM fabrication. Smooth and perforated versions are available to support multilayer constructions and improved bonding. Material specification Hardness: approx. 25 Shore A Density: approx. 0.20 g/cm³ Surface: smooth or perforated Sheet format: approx. 1150 × 750 mm (45.3 inch × 29.5 inch) Thermoforming temperature: 110°C to 130°C (230°F to 266°F) Bonding: suitable for polychloroprene and standard EVA adhesives Structure: closed cell expanded EVA Available versions Smooth 07 beige — 2 mm, 3 mm, 4 mm, 5 mm, 6 mm, 8 mm 27 light blue — 2 mm, 3 mm, 4 mm, 6 mm, 8 mm 81 black — 2 mm, 3 mm, 4 mm, 6 mm, 8 mm 70 yellow — 2 mm, 3 mm, 4 mm, 6 mm, 8 mm Perforated 07 beige — 3 mm, 6 mm Intended applications Cushioning sheets for orthopaedic insoles Soft bedding layers in custom made shoes Cushioning in ready made footwear Foot beddings and orthotic insoles Cushioning support for calcaneal spur Shock absorbing layers in footwear Comfort layers in orthoses Sandwich constructions in orthotic devices Key properties Excellent cushioning performance High elastic recovery Durable under repeated load Excellent tear resistance Comfortable walking properties Hygienic closed cell structure Washable and moisture resistant Easy to bond Suitable for multilayer constructions Processing notes Easy bonding using polychloroprene or standard EVA adhesives Adapt contact pressure according to material flexibility Thermoform at 110°C to 130°C (230°F to 266°F) Avoid excessive pressure to maintain cushioning properties nora® Lunalastik is ideal for orthotic, prosthetic, and orthopaedic footwear workshops requiring a durable cushioning EVA material with good resilience, strong tear resistance, and reliable comfort for insoles, foot beddings, and therapeutic footwear applications.

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nora® Lunairflex is a lightweight expanded EVA sheet designed for applications requiring soft cushioning with improved stability for medium load conditions. With a hardness of approximately 22 Shore A and a density of around 0.12 g/cm³, Lunairflex provides excellent resilience, good elastic recovery, and reliable comfort while offering more support than very soft EVA grades. It is well suited for inner shoe cushioning, orthotic insoles, and shaping elements where a balance between softness and durability is required. The closed cell structure makes the material hygienic, washable, and resistant to moisture, ensuring long lasting performance in clinical and workshop environments. Lunairflex is available in smooth and perforated versions, allowing flexibility in multilayer constructions and improved bonding where required. Material specification Hardness: approx. 22 Shore A Density: approx. 0.12 g/cm³ Surface: smooth or perforated Sheet format: approx. 1200 × 750 mm (47.2 inch × 29.5 inch) Thermoforming temperature: 110°C to 130°C (230°F to 266°F) Bonding: compatible with standard EVA adhesives Structure: closed cell expanded EVA Available versions Smooth 07 beige — 2 mm, 3 mm, 4 mm, 5 mm, 6 mm, 8 mm, 10 mm, 12 mm, 24 mm 27 light blue — 2 mm, 3 mm, 4 mm, 5 mm, 6 mm Perforated 07 beige — 3 mm, 6 mm Intended applications Cushioning sheets for inner shoes Foot orthotics and insoles Shock absorbing layers in footwear Shaping elements for medium load applications such as calf prostheses Upper material for interim, therapy, and bathing shoes Bedding and damping layers in inner shoes Sandwich type orthotic constructions Soft lining material in orthoses Key properties Very low density EVA Soft with good stability Highly resilient with good recovery Comfortable walking properties Good shock absorption Hygienic closed cell structure Washable and durable Suitable for medium stress applications Ideal for multilayer constructions Processing notes Use standard EVA bonding methods Adapt contact pressure to the flexibility of the material Avoid excessive horizontal deformation during forming Thermoform at 110°C to 130°C (230°F to 266°F) nora® Lunairflex is ideal for orthotic, prosthetic, and orthopaedic footwear workshops requiring a soft but stable EVA material for cushioning, bedding, and medium load applications in insoles, orthoses, and therapeutic footwear.

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nora® Lunairmed is an ultra lightweight expanded EVA sheet designed for applications requiring maximum cushioning, very low weight, and high walking comfort. With a hardness of approximately 16 Shore A and a density of around 0.08 g/cm³, Lunairmed provides excellent resilience and shock absorption while remaining extremely soft and flexible. The material is ideal for inner shoe cushioning, foot beddings, and orthotic constructions where comfort and pressure relief are essential. Thanks to its closed cell structure, Lunairmed is hygienic, washable, and resistant to moisture, making it suitable for long term clinical use and for patients with sensitive or high risk feet. The material is available in smooth and perforated versions, allowing optimal bonding and flexibility in multilayer orthotic designs. Material specification Hardness: approx. 16 Shore A Density: approx. 0.08 g/cm³ Surface: smooth or perforated Sheet format: approx. 1080 × 825 mm (42.5 inch × 32.4 inch) Thermoforming temperature: 110°C to 130°C (230°F to 266°F) Bonding: compatible with standard EVA adhesives Structure: closed cell expanded EVA Available versions Smooth 07 beige — 2 mm, 3 mm, 4 mm, 5 mm, 6 mm, 8 mm, 10 mm, 12 mm, 24 mm 80 anthracite — 2 mm, 3 mm, 4 mm, 6 mm, 8 mm 27 light blue — 2 mm, 3 mm, 4 mm, 6 mm Perforated 07 beige — 3 mm, 6 mm Intended applications Cushioning sheets for inner shoes Foot orthotics and foot beddings Shock absorbing layers in insoles Sandwich type insole constructions Pressure relief for diabetic and rheumatic feet Upper material for interim and therapy shoes Bathing and rehabilitation footwear Low stress shaping elements such as calf prostheses Soft lining material in orthoses Key properties Very low density EVA Extremely soft and flexible High resilience and elastic recovery Excellent walking comfort Good shock absorption Hygienic closed cell structure Washable and durable Suitable for sensitive and diabetic feet Ideal for multilayer constructions Processing notes Use standard EVA bonding methods Adapt contact pressure to the flexibility of the material Avoid excessive horizontal deformation during forming Thermoform at 110°C to 130°C (230°F to 266°F) nora® Lunairmed is ideal for orthotic, prosthetic, and orthopaedic footwear workshops requiring a very soft, lightweight EVA material for cushioning, pressure relief, and high comfort applications, especially in diabetic care, rheumatic conditions, and sandwich type insole constructions.

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nora® Lunatec Motion 20 is a soft expanded EVA sheet designed for orthotic and orthopaedic applications requiring effective cushioning, pressure relief, and resistance to shear forces. With a hardness of approximately 20 Shore A and a density of around 0.18 g/cm³, this material provides excellent bedding properties while offering greater stability than ultra soft EVA grades. It is particularly suitable for patients requiring high levels of comfort together with reliable support, including heavier users and those with sensitive or painful feet. The material absorbs both vertical and horizontal load, helping to minimise shear forces that can cause irritation, pain, or skin damage. Its closed cell structure makes it hygienic, durable, and washable, making it ideal for long term clinical use. Material specification Hardness: approx. 20 Shore A Density: approx. 0.18 g/cm³ Surface: smooth Edges: trimmed for accurate processing Sheet format: approx. 830 × 615 mm (32.6 inch × 24.2 inch) Colour: 382 white Thicknesses: 2 mm, 3 mm, 4 mm, 6 mm, 8 mm Thermoforming temperature: 110°C to 130°C (230°F to 266°F) Bonding: compatible with standard EVA adhesives Intended applications Foot orthotics and insoles Cushioning layers in inner shoes Top cover layers for orthotic devices Pressure relief for sensitive feet Diabetic and neuropathic foot care Patients over 100 kg requiring additional support Rheumatoid and painful joint conditions Cushioning in classic orthoses Functional lining for support orthoses and corsets Protection of pressure sensitive areas Key properties Soft bedding with good stability Absorbs shear forces effectively Excellent damping in the horizontal load plane Helps reduce pain during walking Suitable for high body weight patients Closed cell hygienic structure Durable and washable Comfortable and flexible Processing notes Use standard EVA bonding methods Adjust contact pressure according to material flexibility Thermoform at 110°C to 130°C (230°F to 266°F) Avoid excessive pressure to maintain cushioning performance nora® Lunatec Motion 20 is ideal for orthotic, prosthetic, and orthopaedic footwear workshops requiring a soft but stable EVA material for pressure relief, diabetic care, and high comfort orthotic constructions.

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nora® Lunatec Fusion 40 is a medium density expanded EVA sheet designed for orthotic and prosthetic fabrication using adhesive free fusion bonding technology. With a hardness of approximately 40 Shore A and a density of around 0.20 g/cm³, this material provides an excellent balance between cushioning, stability, and elastic recovery. It is well suited for multilayer orthotic constructions, insoles, and structural comfort components where reliable bonding and dimensional stability are required. As part of the Lunatec Fusion system, the material allows permanent bonding between layers without the need for adhesive. When heated and pressed together, the EVA surfaces fuse during the cooling phase, creating a strong and durable bond without glue, solvents, or intermediate layers. This enables faster production, cleaner processing, and environmentally friendly workshop conditions. Material specification Hardness: approx. 40 Shore A Density: approx. 0.20 g/cm³ Surface: smooth or perforated Sheet format: approx. 1040 × 625 mm (40.9 inch × 24.6 inch) Edges: trimmed for clean processing Thermoforming temperature: approx. 130°C (266°F) Bonding: fusion bonding without adhesive within the Lunatec Fusion range Available versions Smooth Colour: 09 white Thickness: 4 mm, 8 mm, 12 mm Perforated Colour: 09 white Thickness: 4 mm, 8 mm Intended applications Orthotic insoles and footbeds Multi layer EVA constructions Cushioning and stabilising layers Comfort layers in orthoses Lightweight midsole builds Sandwich constructions without adhesive CAD CAM and manual fabrication workflows Diabetic and sensitive foot applications Key properties Lightweight and elastic EVA Good dimensional stability Reliable elastic recovery Comfortable walking properties Fusion bonding without glue Clean and fast workshop processing No discoloration caused by adhesive Strong bond after cooling Suitable for deep drawing and vacuum forming Fusion bonding principle Lunatec Fusion materials bond directly to each other when heated and pressed together. During the cooling phase, the warmed EVA layers fuse permanently without adhesive or intermediate layers. Testing of peel resistance according to DIN EN 1392 has shown that the bond created can be stronger than the material itself. In many cases, the material will tear before the bonded layers separate. Lunatec Fusion materials were developed to allow healthy and environmentally friendly fabrication without the use of adhesive. However, the material can also be processed with conventional EVA adhesives if required. Processing instructions Roughen all bonding surfaces before heating Use perforated material where possible for optimal bonding Oven setting: approx. 130°C / 266°F Follow recommended heating times Apply sufficient pressure during vacuum forming Rule of thumb: heating time multiplied by two equals ideal cooling time Perforated sheets heat faster and may reduce heating time Cooling time depends on total material thickness Advantages of fusion processing No adhesive required Reduced fabrication time Clean working environment No solvent fumes No glue contamination No drying time Immediate use after cooling Strong permanent bond Environmentally friendly production nora® Lunatec Fusion 40 is ideal for orthotic, prosthetic, and orthopaedic footwear workshops that require a reliable EVA material with moderate firmness, strong bonding capability, and efficient adhesive free processing within the Lunatec Fusion system.

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nora® Lunatec Fusion 30 is a lightweight, flexible expanded EVA sheet developed for orthotic and prosthetic fabrication using adhesive-free fusion bonding technology. With a hardness of approximately 30 Shore A and a density of around 0.15 g/cm³, this material offers an ideal balance of cushioning, stability, and elastic recovery, making it suitable for multilayer orthotic builds, insoles, and comfort components where reliable bonding and dimensional stability are required. As part of the Lunatec Fusion system, the material can be permanently bonded to other Lunatec Fusion layers without adhesive. When heated and processed under pressure, the EVA surfaces fuse together during cooling, creating a strong, durable bond without glue, solvents, or intermediate layers. This allows faster production, cleaner workflows, and more environmentally friendly processing. Material specification Hardness: approx. 30 Shore A Density: approx. 0.15 g/cm³ Surface: smooth or perforated Sheet format: approx. 1000 × 700 mm (39.4" × 27.5") Edges: trimmed for accurate processing Thermoforming temperature: approx. 130°C (266°F) Bonding: fusion bonding without adhesive within the Lunatec Fusion range Available versions Smooth Colour: 378 blue Thickness: 2 | 3 | 4 | 6 mm Perforated Colour: 378 blue Thickness: 4 mm Intended applications Orthotic insoles and footbeds Multi-layer EVA constructions Cushioning and comfort layers Stabilising layers in orthoses Lightweight midsole builds Sandwich constructions without adhesive CAD/CAM and manual fabrication workflows Diabetic and sensitive foot applications Key properties Lightweight and flexible EVA Good elastic recovery Dimensionally stable Reliable cushioning performance Fusion bonding without glue Clean and fast workshop processing No discoloration from adhesive Strong bond after cooling Suitable for deep drawing and vacuum forming Fusion bonding principle The Lunatec Fusion range uses the natural bonding properties of EVA polymer to create permanent bonds between layers without adhesive. When heated to the recommended temperature and pressed together, the materials fuse during the cooling phase, forming a bond that can be stronger than the material itself. This process is similar to hot-melt bonding but requires no additional glue or intermediate layer. Processing instructions Roughen all bonding surfaces before heating Use perforated material where possible for optimal bonding Oven setting: approx. 130°C / 266°F Follow recommended heating times Apply sufficient pressure during vacuum forming Rule of thumb: heating time × 2 = ideal cooling time Perforated sheets heat faster and may reduce heating time Cooling time depends on total material thickness Advantages of fusion processing No adhesive required Reduced fabrication time Clean and healthy working environment No solvent fumes or glue contamination No drying or waiting time Immediate use after cooling Strong, permanent bond Environmentally friendly production nora® Lunatec Fusion 30 is ideal for orthotic, prosthetic, and orthopaedic footwear workshops looking for a modern EVA material that combines comfort, stability, and efficient adhesive-free processing within the Lunatec Fusion system.

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The nora® Lunasoft SLW smooth EVA sheets are lightweight expanded EVA materials developed for orthopedic footwear, prosthetic applications, insoles, and shock absorbing components. This grade offers an excellent combination of low density, high flexibility, and good resilience, making it ideal for cushioning, foot beddings, and soft orthotic constructions. With a hardness of approximately 30 Shore A and very low density, Lunasoft SLW provides effective shock absorption while maintaining dimensional stability during use. The closed cell structure makes the material hygienic, washable, and resistant to moisture absorption, which is especially important for medical and orthopedic applications. The smooth surface allows easy bonding, shaping, and finishing. The material can be thermoformed and adapted to different foot shapes, making it suitable for custom orthotics, prosthetic liners, and orthopedic shoe components. Key Features Expanded EVA sheet with smooth surface Lightweight with excellent cushioning properties Flexible and resilient structure Good shock absorption Dimensionally stable during use Hygienic closed cell structure Washable and moisture resistant Thermoformable for easy shaping Excellent bonding properties Suitable for orthotics, prosthetics, and footwear Technical Specifications Material: nora® Lunasoft SLW expanded EVA Hardness: approximately 30 Shore A Density: approximately 0.20 g per cubic centimetre Sheet size: approximately 1150 × 750 mm (45.3 × 29.5 inches) Surface: smooth Available colours and thicknesses 07 beige — 2, 3, 4, 5, 6, 8, 10, 12 mm 81 black — 2, 3, 4, 5, 6, 8, 10, 12, 14, 20 mm 09 white — 2, 3, 4, 6, 8, 10, 20 mm 17 grey beige — multiple thicknesses 19 stone — multiple thicknesses 35 medium brown — multiple thicknesses 46 dark brown — multiple thicknesses 56 stone grey — multiple thicknesses 89 red — 2, 3, 4, 6 mm 111 royal blue — multiple thicknesses 351 petrol — multiple thicknesses Performance and properties Very lightweight material Good elasticity and recovery High cushioning effect Comfortable under load Durable for daily use Hygienic closed cell structure Resistant to moisture and sweat Easy to bond with standard EVA adhesives Processing notes Thermoformable at approximately 110 to 130 degrees Celsius Suitable for standard EVA bonding methods Adapt pressure according to flexibility of the material Easy to cut, grind, and shape Typical applications in orthotics, prosthetics, and footwear Insoles and foot beddings Sports insoles Shock absorbing layers Soft orthotic components Prosthetic socket liners Interim footwear Bathing shoes Resilient caps and shaping elements Cushioning layers in orthopedic shoes Workshop fabrication The nora® Lunasoft SLW smooth EVA sheet is a lightweight and versatile cushioning material designed for orthopedic, prosthetic, and footwear applications, offering excellent comfort, easy processing, and reliable performance in professional workshop use.

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The nora® Astro form 15 expanded rubber sheet – 339 sky blue is a lightweight, soft cushioning material designed for orthotic, prosthetic, and orthopedic footwear applications where excellent shock absorption, high recovery capability, and long-term resilience are required. Compared to softer grades, Astro form 15 provides a slightly firmer structure with increased durability, making it ideal for applications where cushioning must be combined with higher load resistance. Manufactured from light cellular rubber with a unique material composition, Astro form 15 offers outstanding recovery after compression while maintaining its shape even under repeated stress. The material distributes pressure evenly, helping to reduce pain and protect sensitive areas, making it particularly suitable for diabetic footbeds, forefoot replacements, heel cushioning, and orthotic padding. The closed-cell structure ensures hygienic use by preventing sweat, wound secretions, and bacteria from penetrating the material. The surface can be easily cleaned and disinfected, making it suitable for long-term clinical use. Astro form 15 is thermoformable, easy to bond, and simple to process, allowing efficient fabrication in both traditional workshops and CAD/CAM workflows. Key Features Lightweight expanded rubber cushioning material Soft with higher resilience and recovery capability Low compression set for long-lasting performance Excellent shock absorption Maintains shape under repeated load Closed-cell, hygienic and washable structure Skin tolerability tested and certified Easy to die-cut, cut, and grind Excellent bonding properties Thermoformable for custom shaping Trusted nora® material quality Technical Specifications Material: nora® Astro form 15 expanded rubber Colour: 339 Sky blue Hardness: approx. 15 Shore A Density: approx. 0.32 g/cm³ Sheet Size: approx. 840 × 520 mm (33.1" × 20.5") Thickness Options: 2 mm 3 mm 4 mm 6 mm Performance & Properties Extremely soft with excellent elastic recovery Higher resilience than Astro form 8 Outstanding cushioning and pressure distribution Low permanent compression Durable under repeated load Hygienic closed-cell surface Disinfectable and washable Dermatest certified skin compatibility Processing Notes Thermoformable at approx. 110° – 130°C (230° – 266°F) Excellent bonding with standard adhesives Easy to die-cut and laminate Suitable for combination with EVA, rubber, cork, and orthotic materials Typical Applications in Orthotics & Prosthetics Cushioning in orthotic insoles Forefoot replacement padding Haglund heel cushioning Heel spur relief cavities Diabetic footbed cushioning layers Upper cushioning for peroneal or ankle caps Prosthetic interface padding Orthotic top layers Rehabilitation footwear Cushioning in braces and orthoses The nora® Astro form 15 expanded rubber sheet provides a balanced combination of softness, resilience, and durability, making it ideal for orthotic, prosthetic, and orthopedic footwear fabrication where reliable cushioning, hygienic performance, and long-term comfort are required.

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The nora® Astro form 8 expanded rubber sheet – 318 ice blue is a lightweight, soft cushioning material developed for orthotic, prosthetic, and orthopedic footwear applications where high comfort, excellent recovery, and reliable shock absorption are required. The material combines very good resilience with low compression set, allowing it to maintain its cushioning performance even under repeated loading. Astro form 8 provides effective pressure distribution and impact reduction, making it ideal for sensitive foot applications, diabetic footbeds, and prosthetic or orthotic padding. The material is soft enough for comfort while still offering sufficient stability for medium-load applications, ensuring long-term durability and consistent performance. The closed-cell surface structure prevents moisture penetration and allows hygienic cleaning, making the material suitable for clinical use. It is also thermoformable and easy to bond, allowing efficient processing in both traditional fabrication and CAD/CAM workflows. Key Features Lightweight expanded rubber cushioning material Soft with excellent recovery capability Low compression set under repeated load Outstanding shock absorbing properties Even pressure distribution Closed-cell, hygienic and washable surface Skin tolerance tested and certified Excellent bonding properties Thermoformable for custom shaping Trusted nora® quality material Technical Specifications Material: nora® Astro form 8 expanded rubber Colour: 318 Ice blue Density: approx. 0.21 g/cm³ Sheet Size: approx. 770 × 560 mm (30.3" × 22.0") Thickness Options: 2 mm 3 mm 4 mm 6 mm 8 mm Performance & Properties Extremely soft with strong elastic recovery Excellent cushioning and shock absorbance Low compression for long-term durability Hygienic closed-cell structure Disinfectable surface Dermatest certified skin compatibility Suitable for pressure-sensitive applications Processing Notes Thermoformable at approx. 110° – 130°C (230° – 266°F) Excellent bonding with standard adhesives Suitable for lamination with EVA, rubber, cork, and orthotic materials Easy to cut, grind, and shape Typical Applications in Orthotics & Prosthetics Cushioning in orthotic insoles Forefoot replacement cushioning Haglund heel padding Heel spur relief cavities Diabetic footbed cushioning layers Prosthetic interface padding Upper cushioning for peroneal or ankle caps Orthotic top covers Rehabilitation footwear Cushioning in braces and supports The nora® Astro form 8 expanded rubber sheet provides a balanced combination of softness, resilience, and durability, making it ideal for orthotic, prosthetic, and orthopedic footwear fabrication where reliable cushioning and long-term comfort are required.

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The nora® Lunatec EP expanded EVA sheet is a lightweight, resilient cushioning material designed for orthotic, prosthetic, and orthopedic footwear applications where reliable shock absorption, durability, and hygienic performance are required. Manufactured from high-quality EVA with specially enhanced additives, Lunatec EP offers excellent restoration capability, low compression set, and long-lasting cushioning even under repeated load. With its closed-cell structure and smooth surface, the material is resistant to moisture absorption and easy to clean, making it ideal for hygienic use in inner shoes, prosthetic components, and orthotic devices. The combination of low weight and high resilience makes Lunatec EP particularly suitable for applications requiring comfort together with medium structural strength. Lunatec EP can be easily bonded, thermoformed, and machined, allowing efficient use in both traditional workshop fabrication and modern CAD/CAM workflows. Key Features Lightweight expanded EVA cushioning material High resilience with excellent restoration capability Low volume loss under repeated load Smooth, closed-cell structure Hygienic, washable, and moisture resistant Durable and long-lasting Suitable for medium load applications Easy to cut, grind, and laminate Thermoformable for custom shaping Trusted nora® material quality Technical Specifications Material: nora® Lunatec EP expanded EVA Surface: Smooth Hardness: approx. 23 Shore A Density: approx. 0.21 g/cm³ Sheet Size: approx. 880 × 590 mm (34.6" × 23.2") Colours: 302 Cream 350 Mint Thickness Options: 2 mm 3 mm 4 mm 6 mm 8 mm Performance & Properties Highly resilient with strong recovery capability Excellent shock absorption Lightweight with high durability Closed-cell structure prevents penetration of sweat or liquids Hygienic and easy to disinfect Smooth surface for finishing and lamination Suitable for medium stress applications Processing Notes Bond using standard EVA adhesives Adjust contact pressure to material flexibility Avoid excessive horizontal deformation during processing Thermoformable at approx. 110° – 130°C (230° – 266°F) Typical Applications in Orthotics & Prosthetics Cushioning layers for inner shoes Foot orthotic top layers Shock absorbing inserts Calf prosthesis shaping elements Therapy and interim footwear Bathing and rehabilitation shoes Prosthetic padding components Orthotic bedding materials Heel and forefoot cushioning Comfort layers in braces and supports The nora® Lunatec EP expanded EVA sheet is a versatile, lightweight cushioning material offering excellent resilience, hygienic properties, and reliable shock absorption, making it ideal for orthotic, prosthetic, and orthopedic footwear fabrication where comfort, durability, and cleanability are essential.

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The nora® Aero sorb® M expanded rubber sheet – 319 velvet red is a lightweight, medium-soft cushioning material developed for orthotic, prosthetic, and orthopedic footwear applications requiring effective pressure relief combined with higher stability than ultra-soft grades. With its delayed recovery characteristics and excellent shock absorption, Aero sorb® M provides reliable cushioning while maintaining better support under load, making it ideal for patients who require comfort without excessive softness. The material distributes concentrated pressure evenly across the contact surface, helping to reduce pain and protect sensitive tissue. This makes it particularly suitable for diabetic footbeds, heel spur relief, butterfly soles, and prosthetic or orthotic padding where both cushioning and resilience are required. Compared to softer grades, the medium hardness offers improved durability and performance for patients with higher body weight or increased activity levels. The closed-cell expanded rubber structure prevents moisture and wound secretions from penetrating the material, ensuring hygienic use and long service life. Aero sorb® M is skin-tolerance tested and suitable for long-term clinical use, including diabetic-friendly applications. Key Features Medium-soft expanded rubber cushioning material Delayed recovery for effective pressure distribution Excellent shock absorbing properties Good balance of cushioning and stability Lightweight and durable structure Suitable for diabetic and sensitive feet Closed-cell, hygienic and disinfectable Skin tolerance tested and certified Excellent bonding properties Thermoformable for custom shaping Trusted nora® quality material Technical Specifications Material: nora® Aero sorb® M light-weight expanded rubber Softness: M (medium) Density: approx. 0.16 g/cm³ Sheet Size: approx. 800 × 550 mm (31.5" × 21.7") Colour: 319 Velvet red Thickness Options: 2 mm 3 mm 4 mm 6 mm Performance & Properties Shock-absorbing with delayed recovery capability Even distribution of concentrated pressure Excellent bedding characteristics Suitable for higher load applications Closed-cell structure prevents moisture penetration Hygienic, washable, and durable Dermatest certified skin compatibility Diabetic-friendly material Processing Notes Thermoformable at approx. 110° – 130°C (230° – 266°F) Excellent bonding with standard contact adhesives Suitable for lamination with EVA, rubber, cork, and orthotic materials Easy to cut, grind, and shape Typical Applications in Orthotics & Prosthetics Butterfly soles and relief inserts Haglund heel cushioning Heel spur cavities Diabetic footbed cushioning layers Local pressure relief pads Prosthetic interface cushioning Orthotic top covers Sensitive foot applications Rehabilitation footwear Cushioning in braces and orthoses The nora® Aero sorb® M expanded rubber sheet provides a balanced combination of cushioning, resilience, and durability, making it ideal for orthotic, prosthetic, and orthopedic footwear fabrication where reliable pressure relief and long-term comfort are required.

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The nora® Aero sorb® W expanded rubber sheet – 325 pastel green is an extremely soft, lightweight cushioning material developed for orthotic, prosthetic, and orthopedic footwear applications requiring maximum pressure relief and shock absorption. Thanks to its unique delayed recovery characteristics, Aero sorb® provides outstanding bedding properties, allowing concentrated loads to be distributed evenly and reducing pressure on sensitive areas. This material is especially suitable for diabetic footbeds, heel spur relief, butterfly soles, and localized cushioning applications where protection of vulnerable tissue is critical. The light cellular rubber structure combines very low density with excellent absorbency and resilience, helping to reduce pain and improve comfort during walking and standing. The closed-cell structure prevents moisture, sweat, and wound secretions from penetrating the material, making it hygienic, durable, and easy to disinfect. Aero sorb® has been tested for skin compatibility and is suitable for long-term clinical use in sensitive patients. Key Features Extremely soft expanded rubber cushioning material Delayed recovery for superior pressure distribution Excellent shock absorbing properties Outstanding bedding characteristics Lightweight with very low density Ideal for pressure-sensitive applications Closed-cell, hygienic and washable structure Skin tolerance tested and certified Excellent bonding properties Thermoformable for custom shaping Trusted nora® quality material Technical Specifications Material: nora® Aero sorb® W light-weight expanded rubber Softness: W (soft) Density: approx. 0.16 g/cm³ Sheet Size: approx. 820 × 580 mm (32.3" × 22.8") Colours: 325 Pastel green 338 Slate Thickness Options: 2 mm 3 mm 4 mm 6 mm Performance & Properties Extremely soft with delayed recovery capability Excellent shock absorption Even distribution of concentrated pressure High comfort for sensitive feet Outstanding bedding and damping properties Closed-cell structure prevents moisture penetration Hygienic, disinfectable, and durable Skin tolerability tested (Dermatest certified) Processing Notes Thermoformable at approx. 110° – 130°C (230° – 266°F) Excellent bonding with standard adhesives Suitable for lamination with EVA, rubber, cork, and orthotic materials Easy to cut, grind, and shape Typical Applications in Orthotics & Prosthetics Butterfly soles and relief inserts Haglund heel cushioning Heel spur cavities Diabetic footbed cushioning layers Local pressure relief pads Prosthetic interface cushioning Orthotic top layers Sensitive foot applications Rehabilitation footwear Cushioning in braces and orthoses The nora® Aero sorb® W expanded rubber sheet is a premium ultra-soft cushioning material designed for maximum pressure relief, shock absorption, and patient comfort, making it ideal for orthotic, prosthetic, and orthopedic footwear fabrication where protection of sensitive tissue is essential.

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Soft yet supportive, the Qaadir Pedilin Sheet brings structure and comfort together in one perfectly engineered layer. Designed for prosthetic socket fabrication, this thermoformable foam lining offers a seamless blend of protection, hygiene, and adaptability — elevating the socket-building process with material that moves and molds with ease. Key Features: Optimized Dimensions: 1m x 1m sheet with 6 mm thickness for universal application. Comfortable Density: 130 kg/m³ with 35 Shore A hardness — ideal for soft socket padding. Thermoformable: Excellent shaping at 115°C using convection or infrared ovens. Hygienic & Practical: Washable, anti-bacterial, and suitable for direct skin contact. From clinical workshops to patient-ready sockets, the Qaadir Pedilin Sheet delivers reliable form and gentle function. Whether you're padding, lining, or customizing, its responsive structure ensures ease of fabrication and long-term user comfort — a quiet essential in modern prosthetic design.

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Qaadir Pedilin high-quality sheets are designed to provide soft and cushioning padding for splints, braces, and other orthopedic devices. The PEDILIN material offers excellent comfort, durability, and breathability. Key Features: Indy Material: Provides soft, comfortable, and breathable padding. Beige Color: A versatile colour that blends well with most orthopedic devices. Dimensions: 1m x 1m: Offers ample coverage for various applications. Ideal for Splints: Perfect for cushioning and supporting splints and braces. Durable and Long-Lasting: Made with high-quality materials for long-term use. Equivalent to Otto Bock Pedilin or Nora Lunasoft SL Benefits: Reduces Skin Irritation: Provides a protective barrier between your skin and orthopedic devices. Enhances Comfort: Offers added comfort and support during healing or recovery. Improves Fit: Helps to ensure a proper and comfortable fit for splints and braces. Versatile: Can be used for a variety of orthopedic applications.

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Polyform is a high-quality closed-cell polyethylene foam designed for versatile use in orthotics and prosthetics fabrication. Its unique properties make it highly suitable for soft inner sockets in prosthetics as well as padding materials in a wide range of orthotic applications. Key Features Soft Inner Sockets & Padding: Excellent cushioning and comfort, ideal for patient-sensitive areas. Antibacterial & Washable: Promotes hygiene and long-term usability, even under frequent wear. High Resilience: Maintains shape and performance under repeated loading and daily use. Thermoformable: Easy to mold and shape with reliable results, ensuring a precise fit for custom devices. Temperature Recommendation: Optimized thermoforming at 130°C for best handling and finish. Benefits in O&P Applications Enhances patient comfort through soft, adaptive interfaces. Provides durable support without compromising hygiene. Ensures efficient fabrication thanks to consistent and predictable thermoforming properties. Polyform’s balance of resilience, hygiene, and workability makes it a trusted material for clinicians and technicians aiming to deliver high-quality, patient-centered orthotic and prosthetic solutions.

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Soft, breathable, and precisely moldable — Plastazote Perforated LD45 delivers lightweight comfort with enhanced airflow for orthopedic applications. Ideal for splints, braces, and orthoses, this closed-cell polyethylene foam balances gentle support with easy shaping, making it a go-to material for patient-specific fabrication. Key Features: Perforated & Breathable: Allows ventilation while maintaining structural integrity. Heat-Moldable: Forms easily at 100–130 °C for custom fitting with Streifylen or Streifycolor compatibility. Durable & Washable: Closed-cell construction resists moisture and wear. Comfort-Oriented: 12 mm thickness with ~15–18 Shore A softness for gentle skin contact. With its soft texture and breathable design, Plastazote Perforated LD45 is tailored for comfort in every clinical application. Whether used in positioning splints or corrective orthoses, it supports the body gently while adapting to individual needs — moldable, hygienic, and built to perform.

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Lightweight, skin-friendly, and easy to mold — Plastazote LD45 offers unmatched adaptability for orthotic and prosthetic applications. Designed to respond to pressure and heat, it shapes naturally under weight-bearing, making it a top choice for splint padding, liners, and custom support surfaces. Key Features: Responsive Molding: Softens under weight and heat for superior total-contact fit. Skin-Safe Material: Closed-cell polyethylene foam; hypoallergenic, non-toxic, and latex-free. Versatile Use: Heat-moldable, grindable, and washable — ideal for orthotic top layers. Standard Sheet Size: 1 m x 1.4 m with 20 Shore A durometer firmness for balanced support. From clinic to workshop, Plastazote Flesh LD45 simplifies fabrication while elevating patient comfort. Its moldability, durability, and skin-safe composition make it a staple in orthotics — delivering soft structure and custom fit for every patient, every time.

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The nora® Astro med 10 expanded rubber sheet – 316 vanilla is an ultra-soft, lightweight cushioning material developed for prosthetic, orthotic, and orthopedic footwear applications where maximum comfort, pressure relief, and shock absorption are required. With very low hardness and high elasticity, Astro med 10 provides excellent bedding properties, making it ideal for sensitive feet, diabetic patients, and applications where soft top-layer cushioning is essential. This expanded rubber material offers outstanding comfort while maintaining sufficient resilience to withstand daily walking loads. It is particularly suitable for heel and forefoot cushioning, full-length insole top layers, and pressure-relief areas such as heel spur cavities. Due to its soft structure, the material helps reduce both vertical impact forces and horizontal shear stress, improving patient comfort and reducing the risk of skin irritation. Unlike EVA-based cushioning materials, Astro med 10 is processed without heat forming and is bonded in cold condition, making it ideal for lamination and layering in orthotic and prosthetic fabrication. Key Features Ultra-soft expanded rubber cushioning material Very low hardness for maximum comfort Excellent shock absorption and pressure relief High resilience with good restoration properties Lightweight structure for comfortable wear Ideal for sensitive and diabetic feet Excellent for top covers and padding layers Durable and hygienic closed-cell material Easy to cut, grind, and laminate Trusted nora® quality material Technical Specifications Material: nora® Astro med 10 expanded rubber Colour: 316 Vanilla Hardness: approx. 10 Shore A Density: approx. 0.27 g/cm³ Sheet Size: approx. 1050 × 700 mm (41.3" × 27.6") Thickness Options: 2 mm 3 mm 4.5 mm 6 mm 9 mm Performance & Properties Excellent cushioning and bedding properties Reduces impact and shear forces High comfort during walking Suitable for pressure-sensitive applications Durable and washable surface Stable under repeated load Processing Notes Bond in cold condition Use standard contact / polychloroprene adhesive Not thermoformable Suitable for lamination with EVA, cork, rubber, and orthotic materials Typical Applications in Orthotics & Prosthetics Top layer for foot orthotics Heel and forefoot cushioning Heel spur cavities Diabetic insoles Prosthetic interface padding Cushioning in orthoses Ankle and peroneal caps Inner shoe comfort layers Pressure relief inserts Rehabilitation footwear The nora® Astro med 10 expanded rubber sheet is a premium ultra-soft cushioning material designed for maximum comfort, pressure relief, and shock absorption, making it ideal for professional prosthetic, orthotic, and orthopedic footwear fabrication where patient protection and long-term comfort are critical.

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