After years of material and product research, we have launched a new line of special EVA materials that set the new standard for EVA orthotic milling. High quality EVA materials that make your orthotics last longer, divided in different configurations and available in all types of shore values and colours. EVA orthotic milling materials.
nora® Lunatec combiCAD 2 is a multilayer expanded EVA milling sheet designed for CAD CAM fabrication in orthotics, prosthetics, and orthopaedic footwear production. This composite material combines three different EVA qualities that are vulcanised together during the manufacturing process, creating a strong and reliable milling blank without the need for adhesive bonding between layers. The combiCAD construction provides excellent milling behaviour together with optimised functional properties. Because the layers are permanently fused during production, the material offers consistent structure, high strength, and clean machining without irregularities caused by glue layers. This results in improved durability, better surface quality, and reliable mechanical performance in finished orthotic devices. Material construction Top stabilising layer Material: stabilising EVA layer Colour: 81 black Thickness: approx. 3 mm Middle cushioning layer Material: nora® Lunasoft Z Hardness: approx. 25 Shore A Density: approx. 0.16 g/cm³ Colour: 131 red Thickness: approx. 7 mm Base milling layer Material: nora® Lunatec CAD 35 Hardness: approx. 35 Shore A Density: approx. 0.17 g/cm³ Colour: 70 yellow Thickness: approx. 25 mm Total thickness approx. 35 mm Formats approx. 1120 × 750 mm (44.1 inch × 29.5 inch) approx. 1500 × 1120 mm (59 inch × 44.1 inch) Intended applications CAD CAM milled foot orthotics Composite orthotic blanks Functional footbeds with integrated cushioning Orthopaedic footwear components Structural and comfort combination insoles Digital orthotic production Central fabrication workflows High performance orthotic builds Key properties Composite EVA sheet vulcanised during manufacture No adhesive layers between materials Excellent milling behaviour Clean cutting with smooth surface finish High tensile strength and elongation Consistent material structure No irregularities from glue layers Strong internal bonding Reliable replication in CAD CAM production Optimised combination of cushioning and stability Advantages of combiCAD construction Stronger than bonded multilayer sheets No risk of delamination Improved machining accuracy Reduced production time Consistent quality in automated milling Durable finished orthoses Ideal for central fabrication and digital workflows Processing notes Designed for CNC and CAD CAM milling machines No bonding required between internal layers Can be bonded to other EVA materials using standard adhesives Use correct tool speed and feed for best surface finish nora® Lunatec combiCAD 2 is an ideal composite milling material for orthotic, prosthetic, and orthopaedic footwear workshops requiring a multilayer EVA blank with excellent machining performance, integrated cushioning, and reliable structural stability for modern CAD CAM fabrication.
$320.03
nora® Lunatec combiCAD 1 is an advanced multilayer expanded EVA milling sheet developed for CAD CAM fabrication in orthotics, prosthetics, and orthopaedic footwear production. This innovative composite material combines three different EVA qualities vulcanised together during the manufacturing process, creating a stable, high performance milling blank without the need for adhesive bonding between layers. The combiCAD construction is designed to combine the excellent milling behaviour of nora® Lunatec CAD materials with the functional advantages of vulcanised composite sheets. Because the layers are permanently fused during production, the material provides superior strength, consistent structure, and clean machining without irregularities caused by glue layers. This results in improved durability, better surface quality, and reliable mechanical performance in finished orthotic devices. Material construction Top stabilising layer Material: stabilising EVA layer Colour: 80 anthracite Thickness: approx. 2 mm Middle cushioning layer Material: nora® Lunasoft SLW Hardness: approx. 30 Shore A Density: approx. 0.20 g/cm³ Colour: 137 terra Thickness: approx. 6 mm Base milling layer Material: nora® Lunatec CAD 45 Hardness: approx. 45 Shore A Density: approx. 0.22 g/cm³ Colour: 56 stone grey Thickness options: approx. 24 mm or approx. 32 mm Formats approx. 1120 × 740 mm (44.1 inch × 29.1 inch) approx. 1480 × 1120 mm (58.2 inch × 44.0 inch) Intended applications CAD CAM milled foot orthotics Composite orthotic blanks Functional footbeds with integrated cushioning Orthopaedic footwear components Structural and comfort combination insoles Central fabrication workflows Digital orthotic production High performance orthotic builds Key properties Composite EVA sheet vulcanised during manufacture No adhesive layers between materials Excellent milling behaviour Clean cutting with smooth surface finish High tensile strength and elongation values Consistent material structure No irregularities caused by glue layers Stable bonding between layers Optimised functional performance Reliable replication in CAD CAM production Advantages of combiCAD construction Stronger than bonded multilayer sheets No risk of layer separation Improved machining accuracy Better durability in finished orthoses Reduced production time Consistent quality in automated milling Ideal for central fabrication Processing notes Designed for CNC and CAD CAM milling machines No additional bonding required between layers Can be bonded to other EVA materials using standard adhesives Use appropriate tool speed and feed for best results nora® Lunatec combiCAD 1 is an ideal composite milling material for orthotic, prosthetic, and orthopaedic footwear workshops requiring a high quality multilayer EVA blank with excellent machining properties, strong internal bonding, and reliable performance in modern CAD CAM production systems.
$332.73
nora® Lunatec CAD 25 is a soft expanded EVA sheet developed for CAD CAM milling applications where high cushioning performance and precise machining are required. With a hardness of approximately 25 Shore A and a density of around 0.12 g/cm³, this material provides excellent comfort, flexibility, and elastic recovery while maintaining sufficient stability for accurate CNC milling. It is ideal for soft orthotic insoles, comfort footbeds, and lightweight orthopaedic footwear components produced using digital workflows. The uniform closed cell structure ensures clean cutting, smooth surface finish, and minimal tearing during machining. Trimmed edges allow accurate positioning in milling machines, making Lunatec CAD 25 suitable for both in clinic production and central fabrication environments. Material specification Hardness: approx. 25 Shore A Density: approx. 0.12 g/cm³ Structure: closed cell expanded EVA Surface: smooth Edges: trimmed for precise machining Designed for CAD CAM milling systems Available formats approx. 1150 × 750 mm (45.3 inch × 29.5 inch) approx. 1500 × 1150 mm (59.0 inch × 45.3 inch) Colour and thickness 07 beige — 30 mm, 35 mm Intended applications CAD CAM milled foot orthotics Soft milling blanks for insoles Comfort footbeds Cushioning orthotic components Orthopaedic footwear midsoles Lightweight orthotic constructions Prosthetic and orthotic build ups Digital orthotic production workflows Key properties Soft EVA with good machining stability Excellent cushioning and comfort Clean milling with smooth finish Uniform material structure Reduced tearing during machining Lightweight and flexible Suitable for thick milling blanks Hygienic closed cell material Processing notes Designed for CNC and CAD CAM milling machines Can be bonded using standard EVA adhesives after milling Suitable for multilayer constructions Use correct tool speed and feed to achieve best surface quality nora® Lunatec CAD 25 is ideal for orthotic, prosthetic, and orthopaedic footwear workshops requiring a soft milling EVA that combines high comfort, reliable machining performance, and consistent quality for modern CAD CAM fabrication.
$209.55
nora® Lunatec CAD 30 is a soft expanded EVA sheet designed for CAD CAM milling applications where cushioning, flexibility, and precision machining are required. With a hardness of approximately 30 Shore A and a density of around 0.15 g/cm³, this material provides excellent comfort properties while maintaining sufficient stability for accurate CNC machining. It is well suited for milled orthotic insoles, comfort footbeds, and lightweight orthopaedic footwear components. The uniform closed cell structure allows smooth cutting with minimal tearing, producing clean edges and consistent surface quality. Trimmed edges ensure accurate alignment in milling machines, making the material ideal for both in clinic and central fabrication digital workflows. Material specification Hardness: approx. 30 Shore A Density: approx. 0.15 g/cm³ Structure: closed cell expanded EVA Surface: smooth Edges: trimmed for precise machining Designed for CAD CAM milling systems Available formats approx. 1100 × 700 mm (43.3 inch × 27.5 inch) approx. 1400 × 1100 mm (55.0 inch × 43.3 inch) Colour and thickness 80 anthracite — 30 mm, 35 mm Intended applications CAD CAM milled foot orthotics Milling blanks for insoles Cushioning orthotic components Soft footbeds and comfort insoles Orthopaedic footwear midsoles Prosthetic and orthotic build ups Custom footbeds produced by CNC milling Digital orthotic production workflows Key properties Soft EVA with good machining stability Excellent cushioning performance Clean milling with smooth finish Uniform material structure Reduced tearing during cutting Lightweight with good elasticity Suitable for thick milling blanks Hygienic closed cell material Processing notes Designed for CNC and CAD CAM milling machines Can be bonded using standard EVA adhesives after milling Suitable for multilayer constructions Use correct tool speed and feed to achieve optimal surface finish nora® Lunatec CAD 30 is ideal for orthotic, prosthetic, and orthopaedic footwear workshops requiring a soft milling EVA that combines comfort, precision machining, and consistent quality in modern CAD CAM fabrication systems.
$214.62
nora® Lunatec CAD 35 is a medium soft expanded EVA sheet developed for CAD CAM milling in orthotics, prosthetics, and orthopaedic footwear fabrication. With a hardness of approximately 35 Shore A and a density of around 0.20 g/cm³, this material offers a combination of flexibility, cushioning, and dimensional stability, making it ideal for milled insoles, orthotic blanks, and comfort focused components. The material features a uniform closed cell structure that allows clean machining with smooth surface finish and minimal tearing. Trimmed edges ensure accurate positioning in CNC and CAD CAM milling systems, supporting consistent results in both in clinic and central fabrication workflows. Material specification Hardness: approx. 35 Shore A Density: approx. 0.20 g/cm³ Structure: closed cell expanded EVA Surface: smooth Edges: trimmed for precise machining Designed for CAD CAM milling systems Available formats approx. 1160 × 770 mm (45.6 inch × 30.3 inch) approx. 1540 × 1160 mm (60.6 inch × 45.6 inch) Colour and thickness 60 bright grey — 30 mm, 35 mm Intended applications CAD CAM milled foot orthotics Milling blanks for insoles Cushioning orthotic components Orthopaedic footwear midsoles Prosthetic and orthotic build ups Custom footbeds produced by CNC milling Digital orthotic workflows Central fabrication production Key properties Smooth and clean milling performance Good flexibility with reliable stability Excellent cushioning characteristics Uniform material structure Reduced tearing during machining Suitable for thick milling blanks Consistent results in automated production Hygienic closed cell EVA Processing notes Designed for CNC and CAD CAM milling machines Can be bonded using standard EVA adhesives after milling Suitable for multilayer constructions Use appropriate tool speed and feed to achieve best surface finish nora® Lunatec CAD 35 is ideal for orthotic, prosthetic, and orthopaedic footwear workshops requiring a softer milling EVA with good comfort, reliable machining quality, and consistent performance in modern CAD CAM production systems.
$213.34
nora® Lunatec CAD 45 is a precision expanded EVA sheet developed for CAD CAM milling in orthotics, prosthetics, and orthopaedic footwear production. With a hardness of approximately 45 Shore A and a density of around 0.22 g/cm³, this material provides an excellent balance of stability, elasticity, and machining performance, making it ideal for milled orthotic blanks, insoles, and structural footwear components. The uniform closed cell structure allows clean milling with smooth surface finish and minimal tearing, while the trimmed edges ensure accurate positioning and reliable clamping in CNC and CAD CAM systems. Lunatec CAD 45 is particularly suited for workshops and central fabrication facilities requiring consistent quality in digital production workflows. Material specification Hardness: approx. 45 Shore A Density: approx. 0.22 g/cm³ Structure: closed cell expanded EVA Surface: smooth Edges: trimmed for precise machining Designed for CAD CAM milling systems Available formats approx. 1080 × 710 mm (42.5 inch × 27.9 inch) approx. 1420 × 1080 mm (55.8 inch × 42.5 inch) Colour and thickness 09 white — 30 mm, 35 mm Intended applications CAD CAM milled foot orthotics Milling blanks for insoles Orthopaedic footwear components Prosthetic and orthotic build ups Custom footbeds produced by CNC milling Structural midsole elements Central fabrication production Digital orthotic workflows Key properties Excellent milling behaviour Clean cutting with smooth finish Good dimensional stability Balanced firmness and flexibility Uniform material structure Reliable strength for orthotic builds Suitable for thick milling blanks Hygienic closed cell EVA Processing notes Designed for CNC and CAD CAM milling machines Can be bonded using standard EVA adhesives after milling Suitable for multilayer constructions Use appropriate tool speed and feed for optimal finish nora® Lunatec CAD 45 is an ideal EVA milling material for orthotic, prosthetic, and orthopaedic footwear workshops requiring consistent machining quality, reliable strength, and efficient production in modern CAD CAM fabrication systems.
$227.32
nora® Lunatec CAD 55 is a high stability expanded EVA sheet developed specifically for CAD CAM milling applications in orthotics, prosthetics, and orthopaedic footwear production. With a hardness of approximately 55 Shore A and a density of around 0.30 g/cm³, this material provides excellent dimensional stability, clean machining performance, and reliable structural strength, making it ideal for precision milled orthotic components. The material is supplied with trimmed edges for accurate positioning in milling machines and consistent block alignment. Lunatec CAD 55 offers a uniform cell structure that allows smooth cutting, minimal tearing, and high surface quality, ensuring efficient production in both central fabrication and in clinic CAD CAM workflows. Material specification Hardness: approx. 55 Shore A Density: approx. 0.30 g/cm³ Structure: closed cell expanded EVA Surface: smooth Edges: trimmed for precise machining Designed for CAD CAM milling systems Available formats approx. 1000 × 650 mm (39.3 inch × 25.6 inch) approx. 1300 × 1000 mm (51.1 inch × 39.3 inch) Colour and thickness 318 ice blue — 30 mm, 35 mm Intended applications CAD CAM milled foot orthotics Milling blanks for insoles Orthopaedic footwear components Prosthetic and orthotic build ups Structural midsole elements Custom footbeds produced by CNC milling Central fabrication workflows Key properties Excellent milling performance Clean cutting with minimal tearing High dimensional stability Uniform material structure Reliable strength and durability Suitable for thick milling blanks Consistent results in automated production Closed cell hygienic material Processing notes Designed for CNC and CAD CAM milling systems Can be bonded using standard EVA adhesives Suitable for multilayer constructions after milling Ensure correct tool speed and feed for optimal surface finish nora® Lunatec CAD 55 is an ideal milling material for orthotic, prosthetic, and orthopaedic footwear workshops using digital production workflows, providing precise machining, reliable strength, and consistent quality for high performance custom devices.
$242.55
Unveil the innovation of the Voxelcare Combi Line of EVA Blocks, designed to deliver targeted performance through a unique split-density construction. Each block is divided into two distinct halves—a medium-density section for stability and support, and a soft-density section for cushioning and comfort. This clever design provides controlled support in the rearfoot and forefoot, ensuring a balanced combination of shock absorption and structural integrity across the insole. Key Benefits: Split-Density Structure – Medium density for rearfoot stability, soft density for forefoot cushioning. Optimized Biomechanics – Supports natural gait by aligning cushioning and control where it’s needed most. Efficient Fabrication – Simplifies the creation of functional insoles with built-in dual performance. Durable EVA Material – High-quality, easy-to-process EVA for reliable workshop results. Versatile Applications – Ideal for custom orthotics requiring both comfort and support in one solution. The Voxelcare Combi EVA Blocks combine innovation and practicality, giving practitioners an effective way to create insoles that balance cushioning and stability—tailored to meet a wide variety of patient needs.
$22.00
The Voxelcare Mono Line of EVA Blocks delivers reliability and versatility with a single-density structure. Each block maintains a consistent hardness across the entire device, ensuring predictable performance and ease of customization for practitioners. Available in a full spectrum of hardness options—from soft and cushioning to medium support and rigid stability—the Mono Line is designed to cover a wide range of orthotic prescriptions. Key Benefits: Uniform Hardness – Single-density EVA for consistent performance across the device. Broad Hardness Range – Options from soft to rigid to meet diverse clinical needs. Customizable – Offered in multiple sizes, thicknesses, and colours for tailored fabrication. Reliable Performance – High-quality EVA ensures durability, comfort, and ease of processing in workshops. Versatile Applications – Ideal for custom insoles, orthotic inserts, and general footcare solutions. The Voxelcare Mono EVA Blocks are a trusted choice for practitioners seeking flexibility, simplicity, and consistency in orthotic design—making them suitable for everything from everyday comfort to advanced medical applications.
$15.40
Discover the stability and reliability of the Voxelcare Duo Line of EVA Blocks, designed with a dual-layer structure to deliver lasting support and performance. Each block combines a stabilizing top layer with an extra-firm bottom layer, offering the perfect balance between comfort, rigidity, and durability.Engineered for precision in orthotic fabrication, the Duo Line provides a wide range of Shore hardness combinations, allowing practitioners to customize devices for specific clinical and functional requirements.Key Benefits: Dual-Layer Design – Stabilizing top layer enhances comfort and control, while the firm base ensures durability and structural integrity. Versatile Shore Options – Available in multiple hardness pairings to meet diverse orthotic and biomechanical needs. Enhanced Longevity – Durable construction maintains shape and performance under repeated use. Optimized for Orthotic Applications – Ideal for creating insoles, foot orthotics, and other support devices that demand both cushioning and rigidity. Consistent Quality – Manufactured with high-grade EVA material for reliable performance and easy workshop handling. The Voxelcare Duo EVA Blocks provide practitioners with a dependable, customizable solution that combines support, comfort, and product longevity—perfect for meeting the demands of modern orthotic care. voxelcare EVA blocks
$20.90
Experience the Voxelcare Trico Line of EVA Blocks, expertly engineered for comfort, durability, and performance. Each block is crafted with a three-layer structure: a supportive top layer, a cushioned middle layer, and a reinforced bottom layer, ensuring the perfect balance of stability and comfort in every step. Designed to address a wide range of needs, the Trico Line is available in three distinct configurations, making it adaptable for medical applications, everyday wear, and athletic performance. Key Benefits: Three-Layer Construction – Top layer for comfort, middle layer for shock absorption, and bottom layer for durability and stability. Tailored Performance – Choose from medical, casual, or athletic variants to match specific patient or user requirements. High-Quality EVA Material – Lightweight, durable, and easy to work with in orthotic and prosthetic workshops. Versatile Applications – Suitable for custom insoles, orthotic devices, and footwear modifications. Enhanced Comfort & Support – Engineered to improve user experience, whether for rehabilitation, daily mobility, or sports performance. The Voxelcare Trico EVA Blocks deliver a reliable, multi-functional solution for practitioners and users alike, ensuring personalized support with every step. Dimensions
$25.30
Qaadir Carver PU Foam Blocks for Prosthetic Sockets enhance and simplify your production. We guarantee uniform, fine cell structure that makes carving fast and smooth, requiring less mould preparation. We use a proprietary process and a unique formula to produce the highest quality foam blanks available at the lowest price. We carry an extensive variety of common shapes, and can provide custom shapes and molds to your specifications. We offer blanks with two fixturing options, these options satisfy all carvers in the industry.
$23.59
Qaadir Carver PU Foam Blocks for Ankle Foot Orthotics (AFOs) enhance and simplify your production. We guarantee uniform, fine cell structure that makes carving fast and smooth, requiring less mould preparation. We use a proprietary process and a unique formula to produce the highest quality foam blanks available at the lowest price. We carry an extensive variety of common shapes, and can provide custom shapes and molds to your specifications. We offer blanks with two fixturing options, these options satisfy all carvers in the industry.
$21.43
Qaadir Carver PU Foam Blocks for Spinal Braces enhance and simplify your production. We guarantee uniform, fine cell structure that makes carving fast and smooth, requiring less mould preparation. We use a proprietary process and a unique formula to produce the highest quality foam blanks available at the lowest price. We carry an extensive variety of common shapes, and can provide custom shapes and molds to your specifications. We offer blanks with two fixturing options, these options satisfy all carvers in the industry.
$45.18
