The Qaadir Q4000 is a fully enclosed, four-axis vertical CNC milling machine developed for the accurate production of positive models used in digital prosthetic, orthotic and rehabilitation-device fabrication. Designed primarily for machining polyurethane foam, the Q4000 converts approved CAD/CAM files into precise physical models. Its X, Y and Z linear movement is combined with a rotary axis, allowing the material block to rotate while the spindle mills complex anatomical contours around the complete model. The machine enables O&P workshops to move from manual plaster-model preparation towards a repeatable digital workflow while retaining familiar downstream fabrication processes such as thermoplastic vacuum forming and lamination. Applications: Positive models for prosthetic sockets Transtibial and transfemoral limb models AFO and KAFO positive models TLSO, LSO and other spinal-orthosis models Custom foot-orthotic and insole production Cranial remoulding orthosis models Wheelchair seating and positioning components Patient-specific rehabilitation supports Anatomical training models and biomechanical prototypes Digital O&P Workflow: Capture the patient’s anatomy using an appropriate 3D scanner. Modify and approve the model in compatible CAD software. Prepare the machining strategy using CAM software. Export the toolpath as G-code. Secure the PU foam block within the rotary working area. Mill the positive model for subsequent fabrication and finishing. Key Features: Four-axis vertical CNC milling configuration Rotary machining for complete circumferential model production Fully enclosed working chamber Maximum rotary workpiece diameter of 540mm Maximum workpiece height of 800mm High-rigidity steel machine structure Servo-driven motion for speed and positional accuracy High-precision ball-screw transmission Linear square guide rails and bearings Variable spindle speed up to 24,000rpm CNC control system with G-code compatibility Suitable for repeatable, patient-specific digital production Reduces reliance on manual plaster-model preparation Supports scalable central-fabrication and clinical manufacturing workflows Technical Specifications: Product name: Qaadir Q4000 Four-Axis CNC Machine Machine type: Enclosed vertical four-axis CNC mill Working area: 540mm diameter × 800mm height Machine structure: Steel Drive system: 1kW servo system Spindle power: 4.5kW Spindle speed: 0–24,000rpm Transmission: High-precision ball screws Guide system: Linear square rails and bearings Control system: CNC controller Supported command format: G-code Machine dimensions: 1,550 × 1,000 × 1,810mm Net weight: Approximately 720kg Principal machining material: Polyurethane foam Designed for Modern O&P Production The Qaadir Q4000 provides hospitals, rehabilitation centres, universities and central-fabrication facilities with a practical route into digital manufacturing. By combining digital patient capture with automated model milling, laboratories can improve repeatability, preserve digital records and reproduce an approved model when required. The enclosed vertical configuration also creates a more controlled machining environment than an open CNC system. Appropriate external extraction, tooling, compressed-air provision and workplace safety measures should be selected according to the installed configuration and material being machined. Software, scanner, CAM system, cutting tools, extraction equipment, installation and operator training should be confirmed as part of the final machine package. Qaadir Q4000—turning digital clinical designs into precise physical models for modern prosthetic and orthotic fabrication.

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The fastest and easiest “All-in-One” compact orthopedic milling machine on the market.Design and manufacture, with just 4 axes, all the key orthopedic devices required in a modern lab. Delivers the productivity of a 7-axis robot, with a lower investment and greater operational efficiency. Compact, intuitive, and ready to revolutionize your workflow. An Orthopedic milling machine that allows for the easy and fast production of custom-made models for O&P! Straightforward and Intuitive - Orthopedic milling machine that enables inexperienced operators to use the machine, reducing training costs. Compact - The compact size, limited weight, and wheels allow the machine to be installed in offices and typically inaccessible environments. With a width of less than 850 mm, it can pass through doors with ease.s. Flexible - Thanks to OrthoCAM, to the OrthoBLOCK system and to OrthoLIB, it’s possible to realize different models quickly. Cost-effective - Due to the low purchase, training and maintenance expenses, the production costs are reduced. So this will increase the overall competitiveness of the machine. A simple processing cycle in just three steps 1 Scan and grinding For a quick, precise, and non-invasive acquisition of patient data, various solutions exist, such as the 3D sensor for portable devices. With optional CAD software, it’s possible to import scanned shapes and model them into 3D forms. 2 Simulation Thanks to the OrthoCAM software, optional and embeddable in the machine, it’s possible to set up machining quickly and intuitively, without any knowledge of CAM programming. 3 Milling Starting from a block with a maximum diameter of 650 X 1100 mm, that is mounted on OrthoBLOCK, the proprietary quick coupling system designed to facilitate the loading and unloading of the components, it’s possible to obtain the required model with a few simple settings.The collection tank of machine, which is connected to an aspiration system, allows to work in an environment free of dust and waste materials.

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The Satres Ortho OCM Milling Machine is a next-generation, 3-axis solution designed specifically for orthopedic labs. Compact in size yet powerful in performance, it enables the creation of custom polyurethane brace models, prosthetic sockets, and orthopedic insoles with unmatched precision, speed, and ease of use. Its intuitive design allows even inexperienced operators to produce high-quality results, making it a cost-effective and professional choice for orthopedic workshops. Key Features: Compact Design: With a width under 850 mm, lightweight structure, and integrated wheels, it fits easily through doors and into small labs. High Precision: Advanced three-axis milling ensures smooth surfaces and dimensional accuracy, reducing manual finishing. User-Friendly: Simple programming and workflow allow operators to get started quickly with minimal training. Powerful Performance: Air-cooled electrospindle with 24,000 RPM and 1 kW spindle power for fast, reliable machining. Versatile Applications: Ideal for positive models of corsets, scoliosis braces, prosthetic sockets, and orthopedic insoles. Durable Build: Engineered for professional use with reliable performance and low maintenance. Combining industrial-grade quality with a compact, intuitive format, the Satres Ortho OCM Milling Machine is the ultimate all-in-one solution for orthopedic professionals seeking efficiency, accuracy, and reliability.

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