Milling Machines for Orthotics & Prosthetics

Qaadir supplies CNC milling machines for orthotics and prosthetics, including insole, AFO, spinal, seating, socket and shoe-last milling systems. They turn digital scans and CAD designs into accurate positive models and finished devices with less manual rectification.

All machines are supplied from our UAE free zone with installation, training and after-sales support across the Middle East, Africa and South Asia. Browse our milling materials for EVA and foam blanks to match.

10 products

  • Qaadir Q4000 Four-Axis CNC Machine for Prosthetics and Orthotics - Qaadir - Ability for All

    Qaadir Q4000 Four-Axis CNC Machine for Prosthetics and Orthotics

    The Qaadir Q4000 is a fully enclosed, four-axis vertical CNC milling machine developed for the accurate production of positive models used in digital prosthetic, orthotic and rehabilitation-device fabrication. Designed primarily for machining polyurethane foam, the Q4000 converts approved CAD/CAM files into precise physical models. Its X, Y and Z linear movement is combined with a rotary axis, allowing the material block to rotate while the spindle mills complex anatomical contours around the complete model. The machine enables O&P workshops to move from manual plaster-model preparation towards a repeatable digital workflow while retaining familiar downstream fabrication processes such as thermoplastic vacuum forming and lamination. Applications: Positive models for prosthetic sockets Transtibial and transfemoral limb models AFO and KAFO positive models TLSO, LSO and other spinal-orthosis models Custom foot-orthotic and insole production Cranial remoulding orthosis models Wheelchair seating and positioning components Patient-specific rehabilitation supports Anatomical training models and biomechanical prototypes Digital O&P Workflow: Capture the patient’s anatomy using an appropriate 3D scanner. Modify and approve the model in compatible CAD software. Prepare the machining strategy using CAM software. Export the toolpath as G-code. Secure the PU foam block within the rotary working area. Mill the positive model for subsequent fabrication and finishing. Key Features: Four-axis vertical CNC milling configuration Rotary machining for complete circumferential model production Fully enclosed working chamber Maximum rotary workpiece diameter of 540mm Maximum workpiece height of 800mm High-rigidity steel machine structure Servo-driven motion for speed and positional accuracy High-precision ball-screw transmission Linear square guide rails and bearings Variable spindle speed up to 24,000rpm CNC control system with G-code compatibility Suitable for repeatable, patient-specific digital production Reduces reliance on manual plaster-model preparation Supports scalable central-fabrication and clinical manufacturing workflows Technical Specifications: Product name: Qaadir Q4000 Four-Axis CNC Machine Machine type: Enclosed vertical four-axis CNC mill Working area: 540mm diameter × 800mm height Machine structure: Steel Drive system: 1kW servo system Spindle power: 4.5kW Spindle speed: 0–24,000rpm Transmission: High-precision ball screws Guide system: Linear square rails and bearings Control system: CNC controller Supported command format: G-code Machine dimensions: 1,550 × 1,000 × 1,810mm Net weight: Approximately 720kg Principal machining material: Polyurethane foam Designed for Modern O&P Production The Qaadir Q4000 provides hospitals, rehabilitation centres, universities and central-fabrication facilities with a practical route into digital manufacturing. By combining digital patient capture with automated model milling, laboratories can improve repeatability, preserve digital records and reproduce an approved model when required. The enclosed vertical configuration also creates a more controlled machining environment than an open CNC system. Appropriate external extraction, tooling, compressed-air provision and workplace safety measures should be selected according to the installed configuration and material being machined. Software, scanner, CAM system, cutting tools, extraction equipment, installation and operator training should be confirmed as part of the final machine package. Qaadir Q4000—turning digital clinical designs into precise physical models for modern prosthetic and orthotic fabrication.

    Dhs. 66,107.00

  • Qaadir EVA Milling Machine – CNC Machine for Orthotic Insole Manufacturing - Qaadir - Ability for All

    Qaadir EVA Milling Machine – CNC Machine for Orthotic Insole Manufacturing

    The Qaadir EVA Milling Machine is a high-precision CNC engraving system designed specifically for the batch production of EVA insoles, orthotic footbeds, and flat relief components used in prosthetic and orthotic workshops. Built for reliability and accuracy, this compact yet powerful milling unit delivers fast processing speeds, consistent repeatability, and excellent surface finish, making it ideal for clinics, laboratories, and manufacturing facilities producing custom or semi-custom orthotic devices. Designed with a rigid cast-iron structure and precision drive system, the machine provides stable operation during continuous production, ensuring accurate carving of EVA blocks, foam materials, and similar orthotic substrates. The high-speed water-cooled spindle allows smooth cutting at high RPM, reducing vibration and improving tool life while maintaining tight dimensional tolerances. The Qaadir EVA Milling Machine is particularly suited for workshops producing EVA insoles, AFO footplates, shoe inserts, and relief-type orthotic components where flat or layered machining is required. Key Features High-precision CNC engraving for EVA insoles and orthotic components Suitable for batch production in orthotic laboratories Stable cast-iron construction for vibration-free machining High-speed water-cooled spindle for smooth cutting Compact footprint suitable for clinic or workshop use Easy clamping system for fast material changeover Designed for EVA, foam, and similar orthotic materials Reliable performance for continuous daily production Technical Specifications X / Y / Z Stroke: 400 × 300 × 120 mm Relief Processing Size: 400 × 300 × 100 mm 3D Processing: Not supported (relief / flat machining only) Machine Dimensions: 710 × 740 × 1640 mm Weight: Approx. 280 kg Frame Material: Integral cast iron with square steel bracket Clamping Method: Top pressure / clamp / adhesive fixing Engraving Precision: ± 0.01 mm Spindle Speed: 0 – 24,000 rpm Processing Speed: 0 – 3000 mm/min Spindle Power: 1500 W water-cooled frequency conversion spindle Drive Mode: Precision drive motor Tool Shank Diameter: 2.3 – 6 mm Voltage: AC 220V / 50–60 Hz Maximum Power Consumption: 3 kW Typical Applications in Prosthetics & Orthotics EVA orthotic insoles Custom footbeds AFO footplates Shoe modifications Foam orthotic components Relief carving for orthotic blanks The Qaadir EVA Milling Machine provides an efficient and affordable CNC solution for orthotic workshops looking to increase production capacity while maintaining high accuracy and repeatability.

    Dhs. 36,543.00

  • Voxelcare VCM400 18 Pr PP Insole Milling Machine - Qaadir - Ability for All

    Voxelcare VCM400 18 Pr PP Insole Milling Machine

    The Voxelcare VCM400 is the largest model in the Voxelcare milling range, designed specifically for the production of large volumes of polypropylene blocks. Built with a robust tubular steel frame, it ensures exceptional stability, long service life, and minimal maintenance. With a capacity of up to 18 individual slots, the VCM400 is engineered to deliver consistent high-quality results at industrial scale. Key Features: Maximum Capacity: Accommodates up to 18 milling slots for unmatched production volume. Optimised for Polypropylene: Specially designed for high-output milling of polypropylene blocks. Industrial Strength Build: Tubular steel frame provides durability, stability, and long-term reliability. Precision Milling: Delivers consistent accuracy even under heavy workloads. Low Maintenance: Engineered for long service intervals with minimal upkeep requirements. The Voxelcare VCM400 18 Pr Polypropylene Insole Milling Machine combines strength, scale, and precision, making it the ultimate solution for industrial orthotic production facilities.

    Dhs. 740,397.00

  • Voxelcare VCM400 18 Pr PP Insole Milling Machine - Qaadir - Ability for All

    Voxelcare VCM250 12 Pr EVA Insole Milling Machine

    The Voxelcare VCM250 is the latest addition to the Voxelcare milling family, purpose-built for mass production of EVA orthotics. With the capacity to mill up to 12 pairs of insoles in a single batch, it delivers unmatched output for large-scale facilities. Highly adaptable, the VCM250 can also be configured to mill EVA plate batches, making it a versatile solution for industrial orthotic manufacturing. Key Features: High-Volume Capacity: Mills up to 12 pairs of EVA insoles per batch for maximum productivity. Mass Production Ready: Specifically designed to meet the needs of large-scale orthotic manufacturing. Adaptable Milling Options: Capable of milling EVA plate batches in addition to insoles. Advanced Technology: Equipped with state-of-the-art milling components to ensure precision and reliability. Robust Industrial Design: Built for durability and consistent performance in demanding production environments. The Voxelcare VCM250 12 Pr EVA Insole Milling Machine delivers efficiency, adaptability, and industrial strength—making it the ultimate solution for large-scale EVA orthotic production.

    Dhs. 492,930.00

  • Voxelcare VCM125 6 Pr EVA Insole Milling Machine - Qaadir - Ability for All

    Voxelcare VCM125 6 Pr EVA Insole Milling Machine

    The Voxelcare VCM125 is a high-performance milling machine engineered for busy orthotic production environments. Built with the latest insole milling technology and the most advanced machine components, it ensures maximum precision, reliability, and efficiency. With a standard configuration of six separate milling slots, it is designed to deliver high-output capacity for clinics, workshops, and large-scale manufacturing facilities. Key Features: Advanced Milling Technology: Equipped with the latest components for superior accuracy and durability. 6-Slot High Capacity: Simultaneously mills up to six insoles, maximising production speed and efficiency. Optimised for High-Volume Production: Perfect for workshops and labs handling heavy daily workloads. Precision & Reliability: Ensures consistently accurate results to meet professional orthotic standards. Robust & Professional Design: Built for continuous use in demanding production environments. The Voxelcare VCM125 6 Pr EVA Insole Milling Machine combines cutting-edge technology and high-output capability, making it the ultimate choice for large-scale orthotic manufacturing.

    Dhs. 410,964.00

  • Voxelcare VCM110 4 Pr EVA Insole Milling Machine - Qaadir - Ability for All

    Voxelcare VCM110 4 Pr EVA Insole Milling Machine

    The Voxelcare VCM110 is a high-end milling solution built to handle the demands of busy orthotic production environments. Equipped with the latest insole milling technology and advanced machine components, it delivers exceptional performance and precision. With a standard configuration of four separate milling slots, the VCM110 provides high-output capability, while its customisable milling table allows for EVA sheet manufacture when required. Key Features: High-Performance Milling: Advanced components ensure outstanding accuracy and reliability in large-scale production. 4-Slot Standard Capacity: Simultaneously mills up to four insoles for greater efficiency and throughput. Customisable Milling Table: Option to adapt the machine for EVA sheet production, adding flexibility to your workflow. Built for Busy Environments: Robust design suited to high-demand clinics, labs, and manufacturing facilities. Precision Guaranteed: Delivers consistent results with accuracy required for professional orthotic manufacturing. The Voxelcare VCM110 4 Pr EVA Insole Milling Machine combines speed, flexibility, and advanced technology, making it the perfect choice for high-volume orthotic production.

    Dhs. 328,606.00

  • Voxelcare VCM70 1 Pr EVA Insole Milling Machine - Qaadir - Ability for All

    Voxelcare VCM70 1 Pr EVA Insole Milling Machine

    The Voxelcare VCM70 is a fully integrated milling solution designed for clinics and workshops producing EVA foot orthotics. With a self-contained dust extraction unit and an enclosed milling chamber, it ensures a clean, quiet, and safe working environment. Its compact and practical design eliminates the need for additional equipment or ear protection, making it the perfect choice for smaller professional settings. Key Features: Optimised for EVA Orthotics: Specifically engineered for precision milling of EVA insoles in clinical and workshop environments. Integrated Dust Extraction: Built-in unit keeps the workspace clean and hygienic without external systems. Noise-Reduced Operation: Enclosed milling compartment minimises sound levels, eliminating the need for ear protection. Compact & Fully Integrated: Combines milling and dust extraction in one efficient, space-saving unit. Ease of Use: Simple setup and user-friendly operation for streamlined daily workflow. The Voxelcare VCM70 1 Pr EVA Insole Milling Machine delivers precision, cleanliness, and convenience—making it a reliable choice for professional orthotic production.

    Dhs. 223,313.00

  • Voxelcare VCM50 1 Pr EVA Insole Milling Machine - Qaadir - Ability for All

    Voxelcare VCM50 1 Pr EVA Insole Milling Machine

    The VCM50 is a high-end compact single-pair tabletop milling machine designed for efficiency and precision. Perfect for EVA orthotic production in workshop environments, it delivers unmatched accuracy and ease of use, making it a reliable choice for professionals seeking both speed and quality. Key Features: High Precision: Delivers an impressive accuracy of 0.01mm for consistently flawless orthotics. Efficient Workflow: Single-pair tabletop design ensures fast, reliable production in a compact footprint. Two-Sided Manufacturing: Advanced technology enables precise milling on both sides for optimal results. User-Friendly Operation: Simple, intuitive controls for maximum usability in daily workshop tasks. Compact & Practical: Space-saving design tailored for workshops without compromising performance. The VCM50 combines precision, efficiency, and usability, making it an essential milling solution for modern orthotic production.

    Dhs. 140,297.00

  • Satres Ortho OCM Milling Machine - Qaadir - Ability for All

    Satres Ortho OCM Milling Machine

    The Satres Ortho OCM Milling Machine is a next-generation, 3-axis solution designed specifically for orthopedic labs. Compact in size yet powerful in performance, it enables the creation of custom polyurethane brace models, prosthetic sockets, and orthopedic insoles with unmatched precision, speed, and ease of use. Its intuitive design allows even inexperienced operators to produce high-quality results, making it a cost-effective and professional choice for orthopedic workshops. Key Features: Compact Design: With a width under 850 mm, lightweight structure, and integrated wheels, it fits easily through doors and into small labs. High Precision: Advanced three-axis milling ensures smooth surfaces and dimensional accuracy, reducing manual finishing. User-Friendly: Simple programming and workflow allow operators to get started quickly with minimal training. Powerful Performance: Air-cooled electrospindle with 24,000 RPM and 1 kW spindle power for fast, reliable machining. Versatile Applications: Ideal for positive models of corsets, scoliosis braces, prosthetic sockets, and orthopedic insoles. Durable Build: Engineered for professional use with reliable performance and low maintenance. Combining industrial-grade quality with a compact, intuitive format, the Satres Ortho OCM Milling Machine is the ultimate all-in-one solution for orthopedic professionals seeking efficiency, accuracy, and reliability.

    Dhs. 146,886.00

  • Satres ORTHO 1004 EVO 4 Axis Milling Machine - Qaadir - Ability for All

    Satres ORTHO 1004 EVO 4 Axis Milling Machine

    The fastest and easiest “All-in-One” compact orthopedic milling machine on the market.Design and manufacture, with just 4 axes, all the key orthopedic devices required in a modern lab. Delivers the productivity of a 7-axis robot, with a lower investment and greater operational efficiency. Compact, intuitive, and ready to revolutionize your workflow. An Orthopedic milling machine that allows for the easy and fast production of custom-made models for O&P! Straightforward and Intuitive - Orthopedic milling machine that enables inexperienced operators to use the machine, reducing training costs. Compact - The compact size, limited weight, and wheels allow the machine to be installed in offices and typically inaccessible environments. With a width of less than 850 mm, it can pass through doors with ease.s. Flexible - Thanks to OrthoCAM, to the OrthoBLOCK system and to OrthoLIB, it’s possible to realize different models quickly. Cost-effective - Due to the low purchase, training and maintenance expenses, the production costs are reduced. So this will increase the overall competitiveness of the machine. A simple processing cycle in just three steps 1 Scan and grinding For a quick, precise, and non-invasive acquisition of patient data, various solutions exist, such as the 3D sensor for portable devices. With optional CAD software, it’s possible to import scanned shapes and model them into 3D forms. 2 Simulation Thanks to the OrthoCAM software, optional and embeddable in the machine, it’s possible to set up machining quickly and intuitively, without any knowledge of CAM programming. 3 Milling Starting from a block with a maximum diameter of 650 X 1100 mm, that is mounted on OrthoBLOCK, the proprietary quick coupling system designed to facilitate the loading and unloading of the components, it’s possible to obtain the required model with a few simple settings.The collection tank of machine, which is connected to an aspiration system, allows to work in an environment free of dust and waste materials.

    Dhs. 414,986.00

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