As a leader in orthotics and prosthetics, SheriMed has the plastic sheet materials you need to create the right solution for every patient. With clean materials that are easy to fabricate, you can craft affordable, comfortable, high quality products. Thermoplastic sheets are available from flexible to very stiff, in a wide variety of thicknesses, sizes, colors, and textures. orthotics prosthetics thermoplastic materials.
Qaadir TFC is an advanced hybrid fiberglass composite for orthotic clinicians, podiatrists and O&P technicians who need a high-performance alternative to standard thermoplastics and multi-resin composite layups. Comparable in application to Shockicel C-SITE, Qaadir TFC combines the mechanical performance of a composite material with the practical handling of a thermoformable sheet. It is engineered with a specialised resin system that delivers excellent structural rigidity, superior impact resistance and a refined carbon-look aesthetic surface. For orthotic insole production, Qaadir TFC is especially useful where clinicians need a thin, strong and responsive material that can be shaped, adjusted and finished efficiently in a clinical or workshop environment. It behaves like a thermoplastic during forming, can be modified with a heat gun, and achieves maximum rigidity after moulding. Qaadir TFC is particularly suitable for orthopaedic insoles, podiatry orthoses, sports orthotics and technical orthotic devices where a balance of elasticity, rigidity and durability is required. Key Features Hybrid fiberglass composite with carbon-look finish Comparable in use to Shockicel C-SITE Thermoformable between 150°C and 175°C Behaves like a thermoplastic during shaping and adjustment Can be shaped and modified with a heat gun Achieves maximum rigidity after moulding Compatible with most industry resins Fuses without the need for adhesives in suitable resin workflows Suitable for podiatry-specific moulding machines Excellent balance of elasticity and rigidity High mechanical performance Superior impact resistance High structural rigidity Easy to cut, mould, shape and modify Carbon-look aesthetic surface Available Thicknesses 1 mm Colour: Black Best suited for general orthotic applications where a thin, flexible but supportive reinforcement layer is required. Key benefits: Excellent balance of elasticity and rigidity Ideal alternative to multi-resin combinations Recommended for general-use insoles 1.5 mm Finish: Carbon-look A versatile option for custom orthotic insoles requiring increased stiffness while maintaining shapeability and a professional finish. Key benefits: Recommended for general-use insoles High stiffness Easy to shape Carbon-look finish 2 mm Finish: Carbon-look The strongest option in the range, designed for applications requiring maximum structural rigidity. Key benefits: Maximum structural rigidity Especially suitable for high-performance orthotic devices or insoles Easy to shape Carbon-look finish O&P and Podiatry Applications Qaadir TFC can be used for: Custom foot orthoses Functional insoles Sports orthotics High-performance foot orthoses Technical orthotic devices Thin orthotic shells Reinforced orthotic insole bases Podiatry orthoses Insoles requiring high stiffness and impact resistance Orthotic devices requiring a carbon-look finish Workshop alternatives to multi-resin combinations Why Qaadir TFC Matters in Orthotic Fabrication Traditional polypropylene remains widely used in foot orthotic fabrication because it is accessible, familiar and easy to work with. However, some clinical applications require improved stiffness, strength, impact resistance and aesthetic finish without moving to a complex laminated carbon fibre process. Qaadir TFC fills this gap. It offers the practical forming behaviour of a thermoplastic while delivering composite-level performance for orthotic applications. This makes it especially relevant for clinics and workshops that want: A thinner but stronger insole base Improved stiffness compared with standard thermoplastics A carbon-look professional finish Easier handling than traditional multi-resin fabrication Better impact resistance for active users A more technical orthotic device without a full lamination workflow Technical Performance Compared with Polypropylene Qaadir TFC offers superior mechanical performance compared with polypropylene in both flexural properties and overall strength. Property Polypropylene Qaadir TFC Flexural Modulus, ASTM D790 4020 ksi / 27.7 GPa 4120 ksi / 28.4 GPa Flexural Strength, ASTM D790 73 ksi / 505 MPa 107 ksi / 738 MPa Tensile Modulus, ASTM D3039 4900 ksi / 33.8 GPa 5080 ksi / 35.0 GPa Tensile Strength, ASTM D3039 140 ksi / 965 MPa 150 ksi / 1034 MPa This performance profile makes Qaadir TFC a strong option when clinicians need a thin, durable and structurally reliable material for functional orthotic insoles or more demanding technical devices. Comparison with Baycomp / Performance Materials Composites XT Sprint Qaadir TFC sits in a similar category to advanced composite materials used for high-performance orthotic and prosthetic applications, including products from Baycomp / Performance Materials Composites, such as XT Sprint. While exact product selection should always depend on clinical prescription, thickness, forming method and workshop capability, the following comparison may help orthotic clinicians and technicians position Qaadir TFC within the material choice process. Qaadir TFC vs Baycomp / Performance Materials Composites XT Sprint Baycomp / Performance Materials Composites XT Sprint materials are generally associated with high-performance composite applications where strength, stiffness and lightweight response are required. These materials are often selected when technicians want a composite reinforcement solution for demanding orthotic or prosthetic builds. Qaadir TFC is positioned as a practical thermoformable hybrid fiberglass composite for foot orthotic and podiatry applications. Its main advantage is that it behaves like a thermoplastic during shaping while providing the structural benefits of a composite sheet. It can be heated, moulded, modified and finished in a workflow that is familiar to many orthotic workshops. Best use of Qaadir TFC compared with XT Sprint-style composite materials: More directly positioned for orthotic insoles and podiatry moulding workflows Suitable for podiatry-specific thermoforming machines Can be shaped and adjusted with a heat gun Provides a carbon-look finish without a full carbon layup process Useful where the clinic wants composite performance with thermoplastic-style handling Practical for general-use and high-performance insole applications Good alternative where multi-resin combinations would be slower or more complex XT Sprint-style composites may be preferred where a clinic or central fabrication unit already has a specific high-performance composite workflow, requires a defined reinforcement architecture, or is working with technical specifications tied to a particular composite system. Practical Material Selection Guide For orthotic clinicians and technicians: Choose Qaadir TFC when you need a thermoformable composite sheet with high stiffness, impact resistance, elasticity and a carbon-look finish. Choose polypropylene when the priority is familiar handling, lower material cost and basic functional orthotic performance. Choose XT Sprint-style composite materials when the prescription requires a specific advanced composite system or established composite workflow. Choose traditional laminated carbon fibre when maximum custom layup control and specialist composite construction are required. Qaadir TFC is especially valuable when a workshop wants a practical bridge between standard thermoplastics and more complex composite lamination. Recommended Forming Procedure To achieve optimal technical performance and an excellent aesthetic finish, use the following general process: 1. Preparation Place the Qaadir TFC composite sheet between two silicone layers. 2. Heating Preheat the oven to 170–175°C. Insert the silicone-composite sandwich into the oven. 3. Heating Time Heat for approximately 2 minutes. For podiatry machines limited to 150°C, increase heating time to approximately 3 minutes. 4. Moulding After heating, remove the silicone-composite sandwich from the oven. Without separating the silicone layers, place it directly onto the mould. 5. Vacuum Forming Activate the vacuum pump of the thermoforming machine. Maintain vacuum pressure for approximately 1 minute to allow proper cooling and compaction of the composite. 6. Unmoulding Once the material has sufficiently cooled, remove the silicone layers and carefully demould the composite piece. 7. Finishing Trim the edges as required. Final finishing should be carried out using a sander, followed by polishing with the same discs typically used for polypropylene or similar thermoplastics. Workshop Handling Notes Thermoform between 150°C and 175°C. Use silicone layers during heating and forming to support surface finish. Maintain vacuum pressure during cooling to improve compaction and shape retention. Finish using standard sanding and polishing methods familiar from polypropylene workflows. Heat-gun adjustment is possible for local modification. Select thickness according to patient weight, activity level, footwear space and required rigidity. Ideal Patient and Device Applications Qaadir TFC is suitable for orthotic applications involving: Active patients requiring high structural support Sports orthotic users Patients needing thin but rigid orthotic shells Functional foot orthoses requiring high stiffness Insoles exposed to repeated impact loading Technical orthotic devices requiring superior impact resistance Clinics seeking a carbon-look finish without full carbon lamination Podiatry practices producing high-performance custom insoles Orthotic workshops wanting a composite alternative to polypropylene Why Choose Qaadir TFC? Qaadir TFC gives orthotic clinics, podiatry providers and O&P workshops a practical high-performance composite sheet for custom insole and technical orthotic fabrication. It offers the familiar forming advantages of a thermoplastic while delivering improved rigidity, strength and impact resistance compared with standard polypropylene. For clinicians and technicians who want a strong, thin, professional-looking orthotic material that is easy to cut, mould, modify and finish, Qaadir TFC provides an efficient alternative to multi-resin combinations and more complex composite workflows.
$91.69
Qaadir PPH is a high-quality Polypropylene Homopolymer (PPH) sheet, engineered for demanding applications in orthotics and prosthetics. With its excellent balance of stiffness, durability, and thermoformability, Qaadir PPH is a trusted material for fabricating a wide range of orthotic devices and prosthetic components. Its consistent performance during heating and forming ensures accuracy in fit and function, while maintaining the strength required for patient use. Key Properties High rigidity & strength – ideal for weight-bearing orthotic applications Excellent thermoformability – uniform heating and shaping without warping Good chemical resistance – withstands contact with skin, cleaning agents, and workshop environments Lightweight – enhances patient comfort while maintaining structural reliability Cost-effective – durable, efficient material with a long service life Applications in Orthotics & Prosthetics Ankle Foot Orthoses (AFOs): Provides rigidity and stability while allowing customization for patient mobility. Knee Ankle Foot Orthoses (KAFOs): Used as the main structural shell due to its strength and resistance to deformation. Spinal Orthoses: Suitable for thermoplastic spinal braces requiring durability and patient comfort. Check Sockets & Diagnostic Devices: PPH sheets are easy to mold and modify, making them ideal for temporary or test sockets. Lower Limb Prosthetics: Used in socket fabrication where stiffness and form stability are essential. Workshop Benefits Easy to heat and vacuum-form with standard orthotic/prosthetic workshop equipment. Reliable trimming and finishing characteristics for precise device shaping. Available in various sheet thicknesses to meet different patient needs and clinical applications. Qaadir PPH delivers a dependable, versatile, and workshop-friendly solution for orthotic and prosthetic professionals who require strength, precision, and efficiency in material selection.
$26.23
Qaadir Clear EVA is a soft, flexible EVA copolymer with a proprietary additive that gives the material a softer feel. This enhanced surface provides superior patient comfort when used as a liner for rigid socket frames. The additive greatly reduces friction when patients don and doff prosthetic devices. Unlike EVA material with silicone, Qaadir Natural EVA exhibits excellent seaming characteristics during drape forming and more consistent walls during blister/bubble forming compared with many other EVA copolymer materials. APPLICATIONS: • Soft inner liners for rigid socket frames • Inner boots for pediatric AFOs and SMOs • Orthotics for hand and wrist PERFORMANCE CHARACTERISTICS: • Excellent formability • Lightweight • Maintains consistent walls when formed • Cold flow (creep) resistant MATERIAL PROPERTIES: • Soft • Very flexible • Smooth surface • Excellent drape forming and blister/bubble forming characteristics • Excellent seaming characteristics • Excellent valve interface for elevated vacuum socket liners • Can handle rivets for attaching straps • Good impact absorption FORMING INFORMATION: • Approximate forming temperature is 275°F. All ovens are different, this is only a guideline.Qaadir EVA orthotic material
$28.67
The Qaadir PE500 is a high-performance polyethylene sheet material offering an exceptional balance of strength, toughness, and machinability. With excellent wear resistance and low friction properties, PE500 is widely used in prosthetic and orthotic workshops for both structural and protective applications.In prosthetics, Qaadir PE500 is ideal for socket interfaces, protective covers, and workshop tooling, where durability and dimensional stability are crucial. Its resistance to impact and abrasion makes it especially suitable for high-stress areas. In orthotics, PE500 is often applied in the fabrication of supportive shells, protective panels, and reinforcement components, ensuring long-lasting performance under repeated use. Qaadir PE500 O&P optionsKey Features: Excellent wear and abrasion resistance. High impact strength with good toughness. Low moisture absorption and chemical resistance. Easy to machine, cut, and finish. Available in a variety of sheet sizes and thicknesses. Applications in Prosthetics & Orthotics: Socket interfaces and protective socket covers. Structural reinforcement components. Orthotic support shells and protective panels. Workshop jigs, fixtures, and fabrication tools. By integrating Qaadir PE500 into prosthetic and orthotic fabrication, clinicians and technicians gain a material that is durable, versatile, and dependable, supporting both patient-focused devices and robust workshop operations.
$65.68
The Qaadir PPC is a high-performance thermoplastic sheet material specially developed for prosthetic and orthotic applications. Made from co-polymer polypropylene, it combines toughness with controlled flexibility, making it more resilient and crack-resistant than standard homopolymer polypropylene.In prosthetics, Qaadir PPC is frequently used for definitive sockets, flexible inner liners, and structural components, where its balance of strength and adaptability enhances patient comfort without sacrificing durability. In orthotics, it is widely applied in the fabrication of AFOs (ankle-foot orthoses), KAFOs, spinal orthoses, and body jackets, offering excellent formability and long-term wear resistance.Key Features: Superior toughness and impact resistance compared to homopolymer PP. Controlled flexibility for improved patient comfort and function. Excellent thermoforming properties with consistent wall thickness. High resistance to stress cracking and fatigue. Available in multiple thicknesses and sheet sizes for workshop versatility. Applications in Prosthetics & Orthotics: Definitive prosthetic sockets and flexible liners. AFOs, KAFOs, and other lower-limb orthoses. Spinal orthoses and body jackets. Protective shells and reinforcement components. By using Qaadir PPC, prosthetists and orthotists can create devices that are lightweight, durable, and comfortable, ensuring reliable long-term performance and improved patient outcomes. Qaadir PPC prosthetic sheet
$26.31
The Qaadir PETG Clear is a transparent thermoplastic sheet designed for precision, durability, and ease of use in prosthetic and orthotic fabrication. Known for its clarity and excellent formability, PETG is particularly suited to applications where visibility, accuracy, and patient assessment are critical. In prosthetics, Qaadir PETG Clear is widely used for check (diagnostic) sockets, allowing clinicians to visually assess limb fitting, pressure points, and alignment during the evaluation stage. Its high impact resistance and dimensional stability ensure reliable performance under repeated adjustments. In orthotics, PETG Clear is commonly applied in trial orthoses, protective shields, and demonstration devices, offering strength without compromising transparency. Key Features: Crystal-clear transparency for accurate assessment and fitting. Excellent thermoforming properties with consistent results. High impact strength and resistance to cracking. Smooth surface for enhanced patient comfort. Available in a range of sheet sizes and thicknesses. Applications in Prosthetics & Orthotics: Check/diagnostic sockets for prosthetic fitting. Trial orthoses and temporary devices. Protective shields and demonstration models. Patient evaluation and training aids. By incorporating Qaadir PETG Clear, prosthetic and orthotic workshops can deliver devices that not only support precise clinical assessment but also improve efficiency, accuracy, and patient outcomes in the fabrication process.
$11.00
The Qaadir LDPE is a versatile thermoplastic sheet material widely used in prosthetic and orthotic workshops for its balance of flexibility, durability, and ease of thermoforming. With excellent workability and cost-effectiveness, LDPE is a reliable choice for fabricating a range of temporary and definitive devices. In prosthetics, Qaadir LDPE is commonly used for diagnostic sockets, protective covers, and inner liners, where its moderate flexibility ensures patient comfort while maintaining sufficient strength. In orthotics, it is applied in the production of spinal orthoses, protective shells, and low-load-bearing devices, offering smooth finishing and adaptability to different patient needs. Qaadir LDPE sheets for prosthetics Key Features: Lightweight, flexible, and easy to thermoform. Good impact resistance with moderate rigidity. Smooth surface finish for patient comfort. Cost-effective material for temporary and long-term use. Available in multiple thicknesses and sheet sizes to suit workshop requirements. Applications in Prosthetics & Orthotics: Diagnostic and check sockets. Inner liners and protective socket covers. Spinal and body jackets. Protective orthotic shells and support devices. By incorporating Qaadir LDPE into workshop fabrication, clinicians and technicians gain a dependable material that supports efficient manufacturing while ensuring patient safety, comfort, and functionality. Available in 2mx1m Sheets
$13.95
