Description
nora® Lunatec combi motion 1 is a vulcanised composite expanded EVA sheet designed for orthopaedic insoles and foot beddings requiring maximum cushioning together with reliable stabilising support. The material combines an extremely soft bedding layer with a firm stabilising base, permanently bonded during the manufacturing process without the need for adhesive.
The upper layer of nora® Lunatec motion provides very soft bedding properties and excellent absorption of shear forces generated during walking. This helps reduce stress on the musculoskeletal system and can significantly improve comfort for patients with painful or sensitive feet. The stabilising base layer of nora® Lunasoft SL ensures that the insole maintains its shape and function even under increased load.
Because the layers are vulcanised together during production, the composite sheet offers secure bonding, clean processing, and consistent quality without displacement, bubble formation, or hardening caused by adhesive films.
Material construction
Top bedding layer
-
Material: nora® Lunatec motion
-
Hardness: approx. 12 Shore A
-
Density: approx. 0.13 g/cm³
-
Colour: 06 silk
-
Thickness: approx. 6 mm
Base stabilising layer
-
Material: nora® Lunasoft SL
-
Hardness: approx. 40 Shore A
-
Density: approx. 0.20 g/cm³
-
Colour: 27 light blue
-
Thickness: approx. 10 mm
Composite sheet
-
Trimmed edges for precise processing
-
Permanently vulcanised layers
-
No adhesive between materials
-
Uniform bonding during manufacture
Intended applications
-
Orthopaedic insoles
-
Diabetic insoles
-
Insoles for rheumatic foot conditions
-
Foot beddings for sensitive feet
-
Cushioning insoles for painful joints
-
Pressure relief insoles
-
Shear reducing foot beddings
-
Soft orthotic constructions
-
Damping layers inside footwear
Key properties
-
Extremely soft bedding layer
-
Excellent shear force absorption
-
Reduces pressure and pain during walking
-
High comfort for sensitive feet
-
Integrated stabilising base layer
-
Secure composite without glue
-
No displacement during thermoforming
-
No bubble formation at joints
-
Reliable dimensional stability
Advantages of Lunatec combi motion composite sheets
-
Ready made multilayer material
-
No gluing required between layers
-
Efficient and clean processing
-
Consistent material quality
-
Improved comfort for high risk patients
-
Time saving in workshop production
Processing notes
-
Thermoformable at approx. 110°C to 130°C (230°F to 266°F)
-
Suitable for vacuum forming and deep drawing
-
Additional EVA materials can be bonded if required
-
Adapt pressure according to the softness of the material
nora® Lunatec combi motion 1 is ideal for orthopaedic shoe engineering, prosthetic and orthotic workshops, and diabetic foot care applications where maximum cushioning, shear reduction, and reliable support are required for patients with pain sensitive, diabetic, geriatric, or rheumatic feet.
