The VACUPRESS TLV40 HV-II is a high-performance vacuum supply unit designed to support demanding vacuum-forming, lamination, and composite fabrication workflows in orthotic, prosthetic, or custom fabrication workshops. Built for robustness, deep vacuum capability, and stable performance, this unit delivers industrial-grade suction, making it ideal as a central vacuum backbone for large-scale or multi-station operations.  🔧 Key Features & Advantages High suction capacity & deep vacuum performance: The TLV40 HV-II uses a powerful oil-circulated rotary-vane vacuum pump with a suction capacity of 40 m³/h, achieving a final vacuum pressure down to 5 mbar (≈ 99 % vacuum) — ensuring strong, consistent suction even for large or complex molds.  Large vacuum reservoir with stable suction: Equipped with an integrated vacuum tank (typically ~25 L), which provides rapid suction build-up and helps maintain steady vacuum during long forming or lamination cycles — essential for thick materials and composite layups.  Industrial-grade, oil-lubricated rotary-vane pump: Designed for heavy-duty, continuous use — the oil-lubricated rotary-vane mechanism ensures durability, reliability, and long operational life under frequent vacuum-forming or lamination usage.  Versatile central vacuum supply: The TLV40 HV-II can serve as a central vacuum hub for vacuum-forming presses, lamination stations, composite-shell fabrication, or multiple workstations — making it suitable for medium to large orthotic/prosthetic labs, fabrication facilities, and production workshops.  Workshop-ready industrial build: Built to professional standards for orthotics, prosthetics, and composite manufacturing — capable of handling frequent demanding tasks, thick plastics, heavy molds, and larger orthotic or prosthetic shells.  Typical Use Cases Vacuum-forming of insoles, foot orthoses, AFO/KAFO shells, prosthetic sockets, and other orthotic or prosthetic components requiring strong and stable suction. Composite lamination and resin-infused lay-ups — such as carbon-fiber or fiberglass socket shells, structural braces, or orthotic/prosthetic components needing vacuum-assisted compaction and curing. Multi-station workshop setups — supplying vacuum to several thermoforming presses or lamination stations simultaneously, maximizing throughput in labs or production facilities. Heavy-duty or large-part forming — particularly useful when working with thick thermoplastics, large molds, or full-size orthotic shells and prosthetic components requiring deep, stable vacuum. Custom footwear, orthotic, or prosthetic manufacturing labs seeking a reliable, long-term vacuum solution for varied vacuum-forming and lamination needs. Why Choose TLV40 HV-II The VACUPRESS TLV40 HV-II stands out as a powerful, versatile, and durable vacuum aggregate — offering top-tier suction strength, performance reliability, and flexibility for both vacuum-forming and lamination tasks. For orthotic and prosthetic workshops, composite-shell fabricators, or custom-device manufacturers who demand consistent vacuum performance, deep vacuum capability, and workshop-grade robustness — the TLV40 HV-II delivers a dependable vacuum backbone, optimized for high-quality, repeatable results in even the most demanding applications. 

Read more less

The Vacuum Aggregate TLV25 HV-II is a heavy-duty vacuum supply unit engineered to meet the rigorous demands of orthopedic technology workshops, prosthetics/orthotics (O&P) labs, composite lamination facilities, and vacuum-forming production environments. With its high suction capacity, deep vacuum pressure, and robust construction, the TLV25 HV-II serves as a reliable backbone for vacuum-based fabrication and forming tasks.  Core Features & Advantages High suction capacity & deep vacuum performance — The TLV25 HV-II uses an oil-lubricated rotary-vane vacuum pump generating ~ 25 m³/h flow, with an ultimate vacuum down to 5 mbar (≈ 99% vacuum). This ensures powerful, stable suction — even for demanding tasks such as thermoforming thick plastics, composite layups, or large orthotic shells.  Large built-in vacuum tank — Equipped with a substantial vacuum reservoir (tank capacity typically 25 L), allowing rapid suction build-up, reduced pump cycling, and stable pressure retention throughout the forming or lamination cycle.  Reliable rotary-vane pump technology — The oil-lubricated pump design ensures consistent vacuum generation over extended use, making it well-suited for frequent or heavy-duty workshop operations.  Versatile central vacuum supply — Ideal for powering vacuum-forming presses, lamination stations, composite shell fabrication, or multi-station setups — enabling you to run multiple tools / workstations from a single vacuum source.  Workshop-ready design — Built to industrial standards, the TLV25 HV-II is robust, dependable, and designed to integrate seamlessly into orthotic, prosthetic, or custom footwear production facilities where reliability and vacuum stability are critical.  Typical Use Cases Vacuum-forming of insoles, foot orthoses, AFO/KAFO shells, prosthetic sockets, and other orthotic or prosthetic plastic components that require strong, stable suction. Composite lamination — resin-infused carbon-fiber or fiberglass socket shells, structural braces, or orthotic components needing vacuum-assisted layup and curing. Multi-station workshops — shared vacuum supply for several thermoforming presses or lamination stations in clinics, labs, or small manufacturing facilities. Custom footwear & orthotic labs — for consistent vacuum forming or lamination in production of custom insoles, orthoses, or prosthetic components. Why Choose VACUPRESS Vacuum Aggregate TLV25 HV-II When your workshop demands powerful suction, deep vacuum capability, and reliability, the TLV25 HV-II stands out as a top-tier vacuum aggregate. It offers the suction strength required for thick materials and composite shells, supports multiple workstations, and delivers stable performance even under continuous use. For O&P labs, prosthetic workshops, composite-shell manufacturers, or custom footwear producers — this unit provides a strong, dependable vacuum backbone, enabling precision-forming, lamination, and fabrication with confidence. 

Read more less

The Vacuum Aggregate TLV10 is a robust, maintenance-free vacuum supply unit engineered for modern orthopaedic, prosthetic, and thermoforming workflows. Designed with portability and reliability in mind, it provides consistent vacuum suction for vacuum forming presses, lamination stations, or multi-station workshops — making it a versatile “central vacuum heart” for clinics, labs, or mobile setups.  🔧 Key Features & Benefits Strong, two-stage oil-free vacuum pump: The TLV10 delivers a flow rate of 10 m³/h, achieving final vacuum pressure down to 200 mbar — sufficient for reliable vacuum forming, lamination, or composite work even when connected to multiple devices.  Fully automated vacuum control: The built-in electronics continuously monitor vacuum levels. The pump automatically activates when vacuum is requested (e.g. when a connected press closes) and shuts off when target vacuum is reached — reducing energy use, noise, and wear.  Quiet, compact & portable housing: The TLV10 is designed to be mobile-friendly — compact dimensions (approx. 210 × 410 × 390 mm) and light weight (~11 kg) make it easy to transport or relocate — useful for mobile clinics, hospital visits, or small workshops.  Integrated dust filter with water separator: A fine dust filter (with water separation) protects the pump from contamination, ensuring longevity and consistent suction performance — crucial when dealing with plastic dust, resin fumes, or workshop debris.  Standard vacuum connection (DIN coupling): Ensures easy integration with existing vacuum-forming presses, lamination stations, or vacuum-based equipment, without specialized adapters or complicated piping. Versatile for multiple uses: Whether you’re vacuum-forming foot orthoses, laminating composite shells, or running multiple thermoforming stations, the TLV10 serves as a reliable central vacuum hub — ideal for orthotics/prosthetics labs, custom footwear workshops, or rehabilitation clinics.  Typical Use Cases Powering vacuum-forming presses for insoles, foot orthoses, AFO shells, or prosthetic components. Central vacuum supply in lamination and composite-shell manufacturing (e.g. carbon-fiber or fiberglass laminates). Multi-station workshop setups — allowing several thermoforming or lamination machines to share a single vacuum source, optimizing cost and space. Mobile clinics or rehabilitation units that require portable vacuum capability for on-site orthotic fabrication or custom shell forming. Clinics or labs seeking a clean, quiet, and maintenance-free vacuum system — ideal in hospital, patient-care, or small-workshop environments. Why Choose VACUPRESS Vacuum Aggregate TLV10 The TLV10 combines power, practicality, and portability — offering a perfect balance for clinics and labs that need a dependable vacuum supply without bulky or high-maintenance industrial systems. Its oil-free maintenance-free pump, automatic vacuum regulation, compact design, and protective filtration make it a reliable backbone for an O&P workshop or mobile setup. For professionals seeking a versatile, easy-to-integrate, and long-lasting vacuum source — the TLV10 is a smart, future-proof investment. 

Read more less

The TLV6-II PRO from VACUPRESS is a professional-grade vacuum lamination and vacuum-supply unit designed for orthopedic, prosthetic, and composite-fabrication workshops. Engineered for reliability, flexibility, and efficiency, this unit supports multiple lamination stations and thermoforming tasks — making it an ideal backbone for labs, clinics, or small-to-medium manufacturing setups.  🔧 Key Features & Benefits High-performance vacuum pump — The built-in dry-running, oil-free, maintenance-free pump delivers a vacuum capacity of 6 m³/h with a final pressure down to 200 mbar, providing stable suction for lamination, resin layup, forming, or vacuum-based manufacturing processes.  Multi-station capability — Equipped with four separately switchable 8 mm vacuum outlets, the TLV6-II PRO can supply two independent lamination workstations simultaneously — improving workshop throughput and enabling parallel workflows.  Individual pressure control — Two of the four outlets feature individually adjustable vacuum regulation. This is especially useful when inner and outer vacuum bags require different suction levels — for example during composite layups or multi-layer lamination work.  Thermoforming support — In addition to lamination outputs, the unit includes an extra DIN-coupling direct connection for vacuum-forming tasks — allowing the same pump to service presses or deep-drawing machines when needed.  Automatic vacuum management & vacuum tank — Vacuum automatically activates when suction is needed and pauses when nominal vacuum is reached. The integrated vacuum tank ensures rapid suction build-up — beneficial for quick-response tasks and thermoforming cycles.  Compact, robust design — With a footprint of roughly 435 × 390 × 240 mm and a weight around 22 kg, TLV6-II PRO is compact enough for labs and workshops with limited space, yet powerful enough for regular daily use.  Reliable filtration and clean operation — Every vacuum outlet has a fine dust filter to protect internal components, maintaining clean, safe air flow and prolonging pump lifespan under frequent use.  Typical Use Cases Composite lamination: vacuum-infusion or layup of carbon-fiber, fiberglass, or hybrid orthotic/prosthetic shells, AFO/KAFO components, braces, etc. Resin casting and lamination work in orthotics/prosthetics labs — e.g. custom socket fabrication, structural components, or laminated shells. Supporting two lamination workstations at once in small-to-mid size workshops — increases productivity while using a single pump. Serving as a central vacuum supply for both lamination and thermoforming equipment (e.g. vacuum-form presses, deep-drawing machines) — useful for workshops handling both composite and thermoformed parts. Small clinics, rehab centers, or custom-shoe / orthotic manufacturers with limited floor space seeking a compact, multi-use vacuum solution. Why Choose TLV6-II PRO The TLV6-II PRO stands out as a versatile, efficient, and workshop-ready vacuum unit — combining lamination-grade performance with multi-station and thermoforming flexibility. For orthopedic, prosthetic, or custom-manufacturing labs that need reliable vacuum supply for composite layups, lamination, resin work, and vacuum forming — this unit offers a compact yet powerful solution, optimized for everyday professional use. 

Read more less

The VACUPRESS TLV6-II is a compact yet powerful vacuum lamination unit built to support professional-level composite lamination or thermoforming workflows. With its efficient vacuum pump, multiple output connections and built-in vacuum safety features, the TLV6-II is a practical backbone for laminating, resin infusion, or vacuum-forming tasks — ideal for orthotic/prosthetic workshops, small production labs, or composite-part fabrication.  Core Features & Advantages Strong vacuum performance: Equipped with a dry-running, oil-free, maintenance-free vacuum pump delivering 6 m³/h suction and capable of reaching a final vacuum pressure around 200 mbar — enough to reliably support lamination or composite work.  Multi-station capability: Provides up to four separately switchable 8 mm vacuum outlets, making it possible to supply two independent lamination workstations simultaneously. There is also an additional DIN coupling outlet for thermoforming or other vacuum-based operations.  Vacuum automation & internal tank: The pump activates automatically only when vacuum is required, and an internal vacuum tank ensures rapid suction — particularly valuable during thermoforming or composite layup cycles where fast vacuum build-up is important. Fine-filter protection per connection: Each outlet is equipped with a fine dust filter to protect internal components and maintain clean airflow — helping prolong pump life and keep work environment safe.  Compact, workshop-friendly design: With dimensions of approximately 435 × 390 × 240 mm and a weight around 22 kg, TLV6-II fits comfortably in small workshops, labs, or clinics. Its manageable footprint and portability make it a practical option even where space is limited.  Versatility: In addition to lamination tasks, the extra vacuum outlet allows connection to vacuum forming presses or other vacuum-based equipment — making the TLV6-II a flexible central vacuum source for a variety of manufacturing/production applications. Typical Use Cases Composite lamination: Vacuum infusion or layup for carbon-fiber or fiberglass sockets, orthotic shells, braces, or prosthetic components. Resin infusion and lamination of structural parts in orthotics/prosthetics or rehabilitation-device manufacturing. Supporting small to medium-size vacuum-forming or thermoforming setups when a central vacuum source is required. Multi-station lamination workshops where two or more technicians work in parallel — ideal for small labs or clinics scaling production. Labs that need a clean, maintenance-free vacuum supply without bulky industrial vacuum infrastructure. Why Choose VACUPRESS TLV6-II The TLV6-II stands out as a balanced, efficient and versatile vacuum lamination unit — delivering professional-grade suction, multi-station flexibility, and compact convenience. For orthotic and prosthetic labs, composite-part manufacturers, or small-scale production workshops, it combines practicality with performance: you get stable vacuum, reliable lamination capability, and the ability to support multiple workstations — all in a lightweight, easy-to-operate package.

Read more less

The VACUPRESS 1500 is a professional-grade vacuum thermoforming machine engineered for orthopedic technology-workshops, prosthetics/orthotics labs, and custom seating or lying orthoses production. Its robust design, large forming area, and powerful vacuum system make it ideal for handling heavy and large models — from seating shells and lying orthoses to complex orthotic/plastic components for adult patients.  Key Features & Benefits Spacious forming frame for large parts: With frame dimensions of 1100 × 1500 mm, the VACUPRESS 1500 offers ample space to thermoform large shells, seating systems, braces, or orthotic bases — perfect for components that require significant surface area.  Ergonomic open-table design: The machine’s open, table-like construction results in a lower working height and better use of space under the work surface. This design simplifies the handling of large or heavy models — reducing strain and improving workflow efficiency.  Gas-spring–assisted foldable frame: The thermoforming frame is supported by two gas pressure springs, ensuring safe and easy opening/closing — which makes operation smoother and less labor-intensive, especially when working with heavy molds.  Powerful, maintenance-free vacuum system: Equipped with a dry-running, oil-free rotary-vane vacuum pump (capacity 40 m³/h, final pressure ~200 mbar) — offering strong, stable suction for consistent deep-drawing even on large or complex shapes.  Automatic vacuum-control automation: The machine automatically shuts off the pump when the target vacuum is reached, and reactivates when pressure drops — ensuring steady, reliable vacuum throughout the forming process without manual monitoring.  External-vacuum outlet for accessory stations: The VACUPRESS 1500 includes separate vacuum connections — enabling external vacuum workstations (e.g. for resin casting, socket pulling, or drape molding). All vacuum automation features apply — allowing remote control from external workstations.  Workshop-ready construction: Built for professional orthopedic, prosthetic, or custom-installation workshops. With robust frame, industrial-grade pump, and a design that accommodates heavy, large models — the 1500 is a reliable centerpiece for in-house vacuum forming operations. Typical Use Cases Manufacturing large seating shells and lying orthoses for adult or pediatric patients.  Creating full-size orthotic shells, braces, or structural plastic components requiring large-forming area and strong suction. Working on custom prosthetic or orthotic devices, where repeatability, precision, and the ability to handle heavy molds are critical. Supporting multi-step workflows — thermoforming shells, then finishing them, or integrating external vacuum-based resin casting or molding tasks via external vacuum outlets. Why Choose VACUPRESS 1500 The VACUPRESS 1500 stands out when you need size, power, and reliability in vacuum-forming: it bridges the gap between small bench-top presses and industrial-scale units — offering a balance of large capacity, ergonomic design, and professional-grade suction performance. For orthopedic and orthotic workshops, prosthetic labs, or clinics that require forming large shells, seating molds, and structural components — the 1500 brings consistent, high-quality thermoforming capabilities.

Read more less

The VACUPRESS 900 XR COOL-TEC is a top-tier vacuum-deep-drawing machine built for demanding orthopedic, prosthetic, orthotic, and custom footwear workshops. It combines a large forming frame with advanced heating, vacuum control, and a built-in cooling system — delivering precision forming for insoles, footbeds, orthoses, prosthetic shells, test shoes, and even composite parts. Key Features & Benefits Large formation area & versatile frame: The working frame measures 870 × 660 mm, allowing production of larger orthotic components, full-length insoles, foot orthoses, prosthetic shells, and orthotic shoe components.  UNILOCK clamping system: Thanks to the patented UNILOCK material-clamping mechanism, the frame opens and closes with a single handle (gas-spring assisted), and adapts automatically to material thicknesses from 0.1 mm up to 12.0 mm — no manual adjustment needed. This ensures ease of use, quick material change-overs, and reliable sealing for vacuum forming.  Integrated infrared heating: 12 infrared quartz heating elements (with reflectors and two-zone control) provide uniform, efficient heating of thermoplastic sheets, enabling consistent and accurate deep-drawing. Heating time is adjustable (30–199 seconds), with LED display for set and remaining time, and automatic shut-off when the cycle completes.  Powerful, maintenance-free vacuum system: Dual oil-free vacuum pumps (each 0.45 kW, 12 m³/h, two-stage) deliver stable suction, ensuring uniform forming even for large or complex shapes. Vacuum is automatically controlled: pumps activate when the frame is closed and maintain suction until forming is complete.  Built-in COOL-TEC cooling system: Special air-jet cooling cuts down cooling time of thermoplastic parts by up to 75%, greatly reducing cycle time and boosting production throughput — ideal for busy workshops or high-volume orthotic manufacturing.  Robust construction & workshop readiness: Solid frame with smooth vertical-lift frame guidance (16 steel-rail ball-bearings), adjustable central locking mechanism, integrated work-area illumination (halogen lights), external vacuum-outlet option, and compatibility with standard orthotics materials — making the 900 XR COOL-TEC a stable, reliable core of any O&P or custom-shoe workshop.  Typical Use Cases Manufacturing custom insoles, footbeds, and shoe orthotic inserts — large-format or small-scale, as needed. Producing foot orthoses, ankle-foot orthoses (AFOs), prosthetic shells, braces, and other orthotic components where precision and consistency are critical. Creating test shoes, trial shoes, or thermoformed orthotic shell prototypes, including work with composite materials or fiber-reinforced thermoplastics (e.g., carbon-fiber composites) when using compatible materials.  Workshops requiring efficient, high-throughput vacuum forming with reduced cycle times thanks to COOL-TEC — ideal for clinics, rehabilitation centers, orthotic labs, and small to medium-size manufacturing facilities. Why VACUPRESS 900 XR COOL-TEC Stands Out The 900 XR COOL-TEC represents one of the most comprehensive vacuum-forming solutions available for the orthotics, prosthetics, and custom footwear industries. By combining a large working frame with a user-friendly UNILOCK system, powerful vacuum, precise infrared heating, and rapid cooling — it enables consistent, repeatable thermoforming across a wide variety of applications. For professionals seeking full-scale capacity, versatility, and reliable performance in a single benchtop-style press — this is a premium, future-proof solution. 

Read more less

The VACUPRESS 520 GK1 / GK2 DUAL series is a robust, bench-top vacuum deep-drawing system designed to meet the demands of orthopedic workshops, custom insole and footbed manufacturers, and small- to medium-scale orthotics/ prosthetics production labs. Its dual-version setup offers flexibility and scalability — whether you need a standalone unit or a multi-station vacuum forming line.  Core Features & Benefits Dual operational modes: GK1 DUAL — connects to an external vacuum supply, ideal when you want to operate multiple presses from a central vacuum source.  GK2 DUAL — comes with a built-in, oil-free, maintenance-free vacuum pump (6 m³/h, 200 mbar), making the unit fully autonomous and ideal for standalone workshops or when central vacuum supply isn’t available.  Generous forming area: The working frame measures 570 × 570 mm, providing ample space for molding insoles, footbeds, orthotic shells, or larger thermoformed parts such as ankle-foot orthoses (AFOs).  Quality-oriented design: Both models feature a gas-spring–supported frame with adjustable tension, and a soft “walk-mat” bladder that adapts flexibly to different thermoplastic materials for consistent shaping and uniform pressure distribution.  User-friendly & workshop-ready: As a bench-top device, the VACUPRESS 520 GK1 / GK2 DUAL is compact enough for small labs, clinics, or shoe-making shops — yet powerful enough for regular orthotic production or small-batch manufacturing.  Scalable production capacity: With a GK2 DUAL master unit, you can link up to three GK1 DUAL presses — enabling efficient multi-station production lines without needing multiple vacuum pumps or extensive infrastructure.  Typical Use Cases Manufacturing custom or mass-produced insoles, footbeds, and orthotic inserts for orthopedic footwear or custom shoes. Producing orthotic shells, foot orthoses, and prosthetic-support components where precise thermoforming and repeatable vacuum forming are critical. Small- to medium-scale prosthetic, orthotic, or rehabilitation clinics requiring in-house vacuum forming capability without the need for large industrial machines. Custom shoe and rehabilitation workshops needing a flexible system that can scale from a single bench-top unit to a multi-press setup. Why Choose VACUPRESS 520 GK1 / GK2 DUAL This dual-version system brings together flexibility, reliability, and professional-grade functionality in a compact form factor. Whether you’re a small orthotic lab looking for a dependable in-house vacuum-forming solution, or a growing workshop that plans to expand production capacity over time — the 520 GK1 / GK2 DUAL offers a smart, scalable, cost-effective entry into high-quality thermoforming.

Read more less

The VACUPRESS 520 GK1 / GK2 series delivers robust, workshop-ready vacuum deep-drawing — ideal for producing insoles, orthotic footbeds, and other custom plastic- or thermoformed components. Built with flexibility and reliability in mind, these bench-top thermoformers are designed for orthopedic, prosthetic, and custom footwear workshops of all sizes.  Core Features & Benefits Versatile vacuum options: GK1 version: Configured to connect to an external vacuum source. This allows you to run multiple forming units off a central vacuum supply — perfect for scaling operations or outfitting workshops with several workstations.  GK2 version: Includes an integrated, maintenance-free vacuum pump, delivering a self-contained vacuum press solution with automatic vacuum regulation. Particularly convenient when centralized vacuum systems are unavailable.  Optimized for orthopedic work: Both models feature a gas-shock–supported frame with adjustable frame tension and a soft bladder mat — ensuring secure clamping and even pressure during thermoforming, ideal for insoles, foot orthoses, and custom bases.  Compact, bench-top design: Sized for small to medium workshops or clinics — the compact footprint makes installation easy without the need for large industrial space.  Simple operation, reliable performance: Built for regular use in clinical or production environments. Whether you rely on a shared vacuum line (GK1) or the integrated pump (GK2), the system delivers consistent suction, reliable forming, and repeatable results.  Typical Use Cases Manufacturing custom or off-the-shelf insoles, footbeds, and orthopedic inserts. Producing foot orthoses, insole shells, or small thermoformed components for orthotics, prosthetics, or custom footwear. Use in small-scale workshops, clinics, or orthopaedic labs where space is limited and flexibility is required. Workshops aiming for scalable production, especially when using multiple presses (GK1) or needing standalone units (GK2). Why Choose VACUPRESS 520 GK1 / GK2 The 520 GK1 / GK2 series stands out for its balance of professional-grade vacuum forming, flexibility, and practicality. Whether you want to connect to a shared vacuum supply for multiple workstations (GK1) or need a self-contained vacuum press (GK2), these units deliver dependable, high-quality forming — bridging the gap between DIY presses and full-scale industrial equipment. They are particularly beneficial for orthopedic-shoe craftsmen, custom orthotics labs, and small- to medium-sized prosthetics workshops looking for reliable, repeatable vacuum-formed parts. 

Read more less

The VACUPRESS 520 GK-LC DUAL is a cost-effective, bench-top vacuum thermoforming device designed for pair-wise and larger-part production — ideal for insole, footbed, and orthotic component manufacturing. Built to connect to an external vacuum source rather than its own pump, the DUAL version offers flexibility, simplicity, and scalability.  Key Features & Benefits Expanded working frame: The DUAL model offers a larger forming area compared to standard versions — allowing you to mold bigger or more complex shapes (e.g. full-length insoles, footbeds, orthotic shells, or small AFO components).  Pair-wise production for efficiency: Designed for pair-wise manufacturing, the unit streamlines production of matching left/right insoles or orthotic components — handy for clinics, workshops, and small-batch production.  External vacuum connection — no power required: Since the press relies on an external vacuum source, there’s no need for built-in motors or complicated electrical installation. This makes setup and maintenance simpler, and allows multiple presses to share a central vacuum supply.  Durable and workshop-ready build: Even though it’s a budget-oriented unit, the 520 GK-LC DUAL maintains high standards — with solid construction, a soft-bladder frame for material adaptation, and stable, even suction performance thanks to large vacuum hoses and reliable valve/ventilation design.  Compact footprint for flexible use: As a bench-top device, it fits well in small workshops, clinics, or shoe/orthotic-making studios — offering professional vacuum-forming ability without needing big industrial infrastructure.  Typical Use Cases Manufacturing custom or off-the-shelf insoles, footbeds, or orthotic shells in small- to medium-sized workshops. Pair-wise production of left and right insoles/orthotics to ensure matching geometry and quality. Forming larger orthotic components (e.g., foot orthoses, braces) that require more workspace than typical insole presses. Small-batch or custom production in orthopedic-shoe or prosthetic/orthotic labs — especially where flexibility, cost-effectiveness, and modest space are priorities. Why Choose VACUPRESS 520 GK-LC DUAL The 520 GK-LC DUAL combines capacity + flexibility + simplicity — offering a larger working frame for bigger or pair-wise projects, while staying accessible through external vacuum integration and compact design. For orthotic workshops, custom shoe makers, or clinics seeking reliable vacuum forming without large industrial investment, this unit represents a practical and scalable solution.

Read more less

The VACUPRESS 520 GK-LC is a cost-effective, table-top vacuum deep-drawing (thermoforming) unit designed specifically for the production of insoles, footbeds, and other orthopedic/plastic-formed components. Its compact, no-frills design offers an accessible entry point into vacuum forming technology — ideal for smaller workshops, orthopaedic clinics, or custom footwear makers.  Key Features & Benefits Entry-level vacuum forming: As an economical “starter” unit, the 520 GK-LC provides reliable vacuum forming at a lower cost compared to fully integrated machines — great for small-scale production or workshops new to vacuum technology.  No integrated pump — external vacuum required: The unit connects to an external vacuum source rather than relying on built-in electronics or motors. This simplifies maintenance, reduces energy use, and enables multiple forming units to share a central vacuum supply.  Solid build with quality-standard components: Even though it’s budget-friendly, the 520 GK-LC includes professionally engineered features such as separately adjustable valves for vacuum and ventilation, integrated check valves, air filters, and large-diameter vacuum hoses for optimal suction performance.  Compact, easy to integrate: As a tabletop unit, it’s suitable for smaller workshops or clinics. Its manageable dimensions and weight make it easier to set up without major infrastructure changes.  Ideal for insole and small-part production: The frame size and soft bladder make it particularly suited for molding insoles, footbeds, and similar items — a perfect match for orthopaedic shoe production, foot orthoses workshops, and custom shoe makers.  Typical Use Cases Manufacturing custom or off-the-shelf insoles and foot-orthotics in a small- to medium-scale orthopedic workshop. Crafting footbeds and shoe-insole components for custom shoe builders or orthopedic-shoe technicians. Producing small vacuum-formed plastic or thermoplastic parts (e.g. orthotics, prosthetic shells, footplates) when connected to a shared vacuum system. Setting up a low-cost vacuum-forming station in a clinic, rehab center, or small orthotics lab — ideal for workshops working without heavy machinery or large power requirements. Why Choose VACUPRESS 520 GK-LC The 520 GK-LC strikes a balance between affordability, simplicity, and functional quality. It gives you vacuum forming capabilities suitable for orthopaedic and shoe-craft work without the complexity or cost of larger industrial units. For anyone seeking a reliable way to produce insoles, footbeds, or small orthotic parts — especially in smaller workshops or clinics — this machine offers a smart, practical, and future-proof entry into vacuum thermoforming.

Read more less

The Qaadir Vacuum Forming Workstation  is purpose-designed for prosthetic and orthotic (P&O) workshop environments. With its high-capacity vacuum system, mobile configuration, robust structure and electronic control interface, this station supports deep-draw processes, plastic forming and lamination under vacuum, as well as casting operations. Whether used for socket forming, thermoplastic sheet processing or mould lamination, the DR.5500 delivers performance and workflow efficiency. Key Features High Capacity Vacuum Pump & Tank: The unit features a 3,500 m³/h vacuum pump paired with a 50-litre vacuum tank for stable, sustained vacuum draw—ideal for large-format vacuum operations.  Electronic Control with Four-Way Vacuum Line: Includes a 4-way vacuum line manifold for simultaneous rigging of multiple forming stations or vacuum trays.  Workshop-Optimised Design: Built with sheet-metal construction, RAL 7035 & 7045 colour finish, mobile design (casters or otherwise) and 220 V / 50 Hz supply with CEE plug & socket for standard workshop power setups.  Deep‐Draw & Lamination Ready: Suitable for deep-draw forming, plastic sheet vacuuming, lamination and casting processes used in the P&O sector. Sound‐Rated for Lab Use: Noise intensity level rated at approx. 65 dB, making it suitable for shared workshop environments.  Technical Specifications Parameter Specification Code DR.5500 Dimensions (W × D × H) 150 cm × 60 cm × 125 cm Power Supply 220 V, 50 Hz; CEE plug 3 × 16 A / socket 3 × 16 A  Vacuum Pump Capacity 3,500 m³/h  Vacuum Tank Capacity 50 litres  Vacuum Line 4-way manifold (4 lines)  Noise Level Approx. 65 dB  Construction Sheet metal, workshop finish (RAL 7035 & 7045)  Applications In orthotics & prosthetics fabrication, the Qaadir Vacuum Forming Workstation  is used for: Vacuum forming of thermoplastic sheets (e.g., sockets, orthotic shells) where a large vacuum tank and powerful pump enable deep/large draws. Lamination or composite forming tasks within the P&O workshop, where consistent vacuum and material conformity are required. Casting workflows, such as resin or composite lay-up techniques under vacuum, reducing bubbles and improving laminate quality. Multi-station workshop environments: the 4-way vacuum line allows several forming stations to be connected, enhancing throughput in busy labs. Summary:The Qaadir Vacuum Forming Workstation offers a dependable, high-capacity vacuum solution tailored for P&O workshop demands. With large tank volume, robust vacuum capacity, multiple lines, and workshop-rated construction, it becomes a central asset for fabrication workflows involving vacuum forming, lamination or casting processes.

Read more less

The Qaadir Mobile Vacuum Pump with Tank is a versatile, high-performance solution designed specifically for orthotic and prosthetic workshops. Combining a powerful vacuum pump with an integrated storage tank, this mobile unit ensures reliable negative pressure on demand for a wide range of fabrication tasks. Mounted on a sturdy, wheeled frame, the system can be easily moved around the workshop, providing flexibility for technicians working with multiple stations or large devices. The built-in tank guarantees a steady and consistent vacuum supply, reducing pressure fluctuations and ensuring smoother forming, laminating, and alignment processes. Key Features: Integrated Pump & Tank System: Delivers stable and consistent vacuum pressure. Mobile Design: Heavy-duty wheels allow easy movement across the workshop. Reliable Performance: Built for continuous operation in demanding O&P environments. Versatile Applications: Suitable for vacuum forming, lamination, and alignment tasks. Durable Construction: Robust build ensures long service life under daily use. Applications in Orthotic & Prosthetic Workshops: Vacuum Forming: Securely molds thermoplastic sheets around casts for prosthetic sockets and orthotic shells. Lamination: Provides stable vacuum during resin lamination of prosthetic sockets. Alignment & Fitting: Assists in accurate alignment processes during device fabrication. Mobile Utility: Moves easily between workstations, improving workflow efficiency. The Qaadir Mobile Vacuum Pump with Tank is an indispensable tool for O&P technicians, combining portability, stability, and power to streamline fabrication processes and deliver consistent, high-quality results. Lamination device with 3 m3/220 Mbar Vacuum Controllers. 6 Pcs Otlet Valves 2pc Water Jars and Drain Valve. For Vacuum Applications like Drape Molding Etc Provides Continuous Vacuum The System Starts and stops automatically. Size 565 X 660 X 405mm, Capacity 3m3-H 500 Mbar, Power supply 220 Volt 50-60 Hz with Electric Digital Setting. Weight Box Total - 24.900Kg approx and usage for Lamination, draping & Plastic Moulding.

Read more less

The Qaadir Life Vacuum Pump 1.5 HP is engineered to deliver strong, consistent suction for vacuum forming applications in orthotics and prosthetics workshops. Designed to pair seamlessly with vacuum formers, this robust pump ensures precise molding of thermoplastic sheets around casts, enabling accurate fabrication of prosthetic sockets, orthotic braces, and other custom devices. With a powerful 1.5 horsepower motor, the pump provides reliable negative pressure for even the most demanding forming tasks. Its durable construction and efficient cooling system support continuous use in busy workshop environments, while its compact footprint makes it easy to integrate into existing setups. Key Features: High-Performance Suction: 1.5 HP motor delivers consistent negative pressure for precise forming results. Optimized for O&P Use: Ideal for vacuum forming prosthetic sockets, orthotic shells, and custom supports. Durable & Reliable: Built to withstand heavy-duty workshop demands. Continuous Operation: Designed for long cycles without overheating. Compact & Practical: Easy to install, operate, and maintain in any O&P workshop. Applications in O&P Workshops: Forming thermoplastic sheets for prosthetic socket fabrication. Vacuum forming orthotic braces and splints. Ensuring precise, secure lamination and shaping processes. The Qaadir Life Vacuum Pump 1.5 HP is a dependable power source for vacuum formers, helping clinicians and technicians achieve consistent, high-quality results in orthotics and prosthetics manufacturing. Displacement 250 ltrs/min. Vaccum 1W10'mbar. Pump RMP: 1440. Power Supply: 1Hp, Single phase. 220-230v, 50 Hz with vacuum gauge, Air filler with 3 meter fleible hose.

Read more less

The Qaadir Life Mobile Dust Collector is purpose-built for orthotic and prosthetic workshops, providing powerful dust extraction when working with socket routers, grinders, and other fabrication equipment. Designed with mobility and safety in mind, this compact unit ensures a cleaner, healthier environment for technicians and patients alike. Equipped with a high-efficiency filtration system, the Qaadir Life Dust Collector captures fine particulates generated during plastic, resin, and composite material processing—reducing airborne hazards and maintaining compliance with workshop safety standards. Its quiet yet powerful motor delivers reliable suction, while the mobile design allows effortless movement between workstations. Key Features: Optimized for O&P Workshops: Specifically designed for socket routers, grinding equipment, and high-dust fabrication tasks. High-Efficiency Filtration: Traps fine dust and particulates, ensuring cleaner air and safer working conditions. Mobile & Compact Design: Easily moves between workstations with smooth-rolling wheels. Powerful Performance: Robust suction capacity to handle heavy-duty workshop applications. Durable Construction: Built to withstand continuous use in demanding orthotic and prosthetic environments. Whether in a busy central fabrication lab or a smaller clinic, the Qaadir Life Mobile Dust Collector delivers essential dust control—improving workshop safety, protecting equipment, and creating a healthier workspace. 1 Hp Motor 3 Phase / single phase. Volume Flow: 1500m 3/H. Wind Speed: 20-25m/Sec. Dust Collector: 040 cm. 100mm interface device for vacuum cleaner

Read more less

The Qaadir Life Q3000 Socket Router is a desktop socket router for finishing and trimming prosthetic and orthotic sockets, with a dust outlet for a cleaner workshop.Key Features Speed options: fixed 3600 rpm (Single Speed) or variable 0–3600 rpm (Multiple Speed) Tool fit: shaft 30 x 35 x 225 mm, M16 thread Dust extraction: Ø100 mm outlet Low noise: about 84 dB Stable: approx. 115 kg, 220 V supply Prices exclude VAT and freight. Contact us for a quote.

Read more less

The Makita DHG181RT Cordless Heat Gun delivers powerful, versatile, and portable heat for a wide range of applications. Powered by an 18V LXT Li-Ion battery, it produces up to 550°C air temperature and 200 L/min airflow, making it ideal for O&P professionals. Key Features High Performance – Max air temperature of 550°C and airflow of 200 L/min for efficient heating tasks Cordless Freedom – Powered by 18V LXT Li-Ion battery for maximum mobility without compromising power Quick Release Nozzle – Safe, tool-free nozzle removal with a plastic ring—no contact with hot metal required Multi-Purpose Applications – Suitable for heat shrinking wrap or tubing, soldering and desoldering electronic components, peeling adhesive tapes, loosening rusted bolts, drying, melting, unfreezing materials, wallpaper work, paint removal, and more User-Friendly Design – Lightweight, ergonomic build for comfortable extended use.

Read more less

The Makita Heat Gun Corded is built for precision, safety, and user comfort—making it an essential tool for professional and DIY applications. With a thermocouple sensor, ergonomic grip, and built-in overheat protection, it ensures accurate temperature control and safe operation. Key Features Precision Heat Control – Thermocouple sensor provides accurate temperature management for consistent results Easy-to-Operate Slide Switch – Quickly adjust heat output to suit the task Ergonomic Soft Rubber Grip – Comfortable, non-slip handle for prolonged use Overheat Protection – Built-in safeguard prevents overheating and extends tool life Corded Power Reliability – Continuous, stable power supply for uninterrupted operation

Read more less

The Qaadir Life Q150 Infrared Oven is a digital infrared oven for heating flat thermoplastic sheet in orthotic and prosthetic workshops, available in two heater sizes.Key Features Two sizes: heater area 1,000 x 1,000 mm (4 x 1500 W) or 1,180 x 980 mm (6 x 1000 W) Digital control: up to 260 °C with thermocouple sensing, buzzer and warning lamp Teflon-coated sheet (0.25 mm) to protect and support material Inspection window 400 x 200 mm with 2 x 35 W lighting Supply: 220/380 V Prices exclude VAT and freight. Contact us for a quote.

Read more less

The Qaadir Q500 Portable Dust Extraction System is a mobile dust collector designed to capture, transport, and separate dry materials such as foam, plaster and plastic dust and shavings. Ideal for prosthetic and orthotic workshops, it ensures a clean and safe working environment while maintaining high efficiency for single-machine connections. Key Features Newest Technology Used: Incorporates advanced dust extraction features Designed for Prosthetic & Orthotic Workshops: Optimized for professional use Easy Operation: User-friendly controls for efficient workflow High Capacity: Effectively captures dust and shavings Mobile Design: Equipped with 4 casters for easy movement Durable Housing: Vacuum-resistant with an antistatic filter element Vibration Dedusting Fan: Ensures consistent filtration performance Integrated Muffler and Air Outlet Grid: Reduces noise while maintaining airflow Dust Suction Hose: 100 mm diameter for optimal collection Washable Dust Bag: Easy maintenance and long-term use Right and Left Hose Connection Points: Flexible installation options Speed: 3000 RPM for efficient dust extraction No Dust Leakage: Maintains a clean workspace The Qaadir Q500 Portable Dust Extraction System combines mobility, efficiency, and reliability, making it an essential tool for maintaining a clean and safe O&P workshop environment.  

Read more less

The Qaadir QV500 Splinting Water Bath is designed for orthopedic workshops and hand therapy centres, providing precise and safe heating for Polyester splinting sheets. Equipped with a thermostat-controlled heater and safety thermostat, it ensures consistent temperature control, making splinting and molding operations efficient and reliable. Key Features Newest Technology Used: Incorporates advanced heating and safety features Designed for Prosthetic & Orthotic Workshops: Optimized for professional use Easy Operation: User-friendly controls for efficient workflow High Capacity: Suitable for larger Pedilon® sheets and multiple splints Mobile Design: Easy to move and position within the workspace Stainless Steel Construction with Cover: Durable, hygienic, and safe Cover Opening Handle: Convenient access for heating and handling materials The Qaadir QV500 Splinting Water Bath combines precision, safety, and usability, making it an essential tool for professional prosthetic and orthotic workshops and hand therapy centres.  

Read more less