nora® Lunatec CAD 35 is a medium soft expanded EVA milling block developed for CAD CAM milling in orthotics, prosthetics, and orthopaedic footwear fabrication. With a hardness of approximately 35 Shore A and a density of around 0.20 g/cm³, this material offers a combination of flexibility, cushioning, and dimensional stability, making it ideal for milled insoles, orthotic blanks, and comfort focused components. The material features a uniform closed cell structure that allows clean machining with smooth surface finish and minimal tearing. Trimmed edges ensure accurate positioning in CNC and CAD CAM milling systems, supporting consistent results in both in clinic and central fabrication workflows. Material specification Hardness: approx. 35 Shore A Density: approx. 0.20 g/cm³ Structure: closed cell expanded EVA Surface: smooth Edges: trimmed for precise machining Designed for CAD CAM milling systems Available formats approx. 1160 × 770 mm (45.6 inch × 30.3 inch) approx. 1540 × 1160 mm (60.6 inch × 45.6 inch) Colour and thickness 60 bright grey — 30 mm, 35 mm Intended applications CAD CAM milled foot orthotics Milling blanks for insoles Cushioning orthotic components Orthopaedic footwear midsoles Prosthetic and orthotic build ups Custom footbeds produced by CNC milling Digital orthotic workflows Central fabrication production Key properties Smooth and clean milling performance Good flexibility with reliable stability Excellent cushioning characteristics Uniform material structure Reduced tearing during machining Suitable for thick milling blanks Consistent results in automated production Hygienic closed cell EVA Processing notes Designed for CNC and CAD CAM milling machines Can be bonded using standard EVA adhesives after milling Suitable for multilayer constructions Use appropriate tool speed and feed to achieve best surface finish nora® Lunatec CAD 35 is ideal for orthotic, prosthetic, and orthopaedic footwear workshops requiring a softer milling EVA with good comfort, reliable machining quality, and consistent performance in modern CAD CAM production systems.

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nora® Lunatec CAD 45 is a precision expanded EVA milling block developed for CAD CAM milling in orthotics, prosthetics, and orthopaedic footwear production. With a hardness of approximately 45 Shore A and a density of around 0.22 g/cm³, this material provides an excellent balance of stability, elasticity, and machining performance, making it ideal for milled orthotic blanks, insoles, and structural footwear components. The uniform closed cell structure allows clean milling with smooth surface finish and minimal tearing, while the trimmed edges ensure accurate positioning and reliable clamping in CNC and CAD CAM systems. Lunatec CAD 45 is particularly suited for workshops and central fabrication facilities requiring consistent quality in digital production workflows. Material specification Hardness: approx. 45 Shore A Density: approx. 0.22 g/cm³ Structure: closed cell expanded EVA Surface: smooth Edges: trimmed for precise machining Designed for CAD CAM milling systems Available formats approx. 1080 × 710 mm (42.5 inch × 27.9 inch) approx. 1420 × 1080 mm (55.8 inch × 42.5 inch) Colour and thickness 09 white — 30 mm, 35 mm Intended applications CAD CAM milled foot orthotics Milling blanks for insoles Orthopaedic footwear components Prosthetic and orthotic build ups Custom footbeds produced by CNC milling Structural midsole elements Central fabrication production Digital orthotic workflows Key properties Excellent milling behaviour Clean cutting with smooth finish Good dimensional stability Balanced firmness and flexibility Uniform material structure Reliable strength for orthotic builds Suitable for thick milling blanks Hygienic closed cell EVA Processing notes Designed for CNC and CAD CAM milling machines Can be bonded using standard EVA adhesives after milling Suitable for multilayer constructions Use appropriate tool speed and feed for optimal finish nora® Lunatec CAD 45 is an ideal EVA milling material for orthotic, prosthetic, and orthopaedic footwear workshops requiring consistent machining quality, reliable strength, and efficient production in modern CAD CAM fabrication systems.

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nora® Lunatec CAD 55 is a high stability expanded EVA milling block developed specifically for CAD CAM milling applications in orthotics, prosthetics, and orthopaedic footwear production. With a hardness of approximately 55 Shore A and a density of around 0.30 g/cm³, this material provides excellent dimensional stability, clean machining performance, and reliable structural strength, making it ideal for precision milled orthotic components. The material is supplied with trimmed edges for accurate positioning in milling machines and consistent block alignment. Lunatec CAD 55 offers a uniform cell structure that allows smooth cutting, minimal tearing, and high surface quality, ensuring efficient production in both central fabrication and in clinic CAD CAM workflows. Material specification Hardness: approx. 55 Shore A Density: approx. 0.30 g/cm³ Structure: closed cell expanded EVA Surface: smooth Edges: trimmed for precise machining Designed for CAD CAM milling systems Available formats approx. 1000 × 650 mm (39.3 inch × 25.6 inch) approx. 1300 × 1000 mm (51.1 inch × 39.3 inch) Colour and thickness 318 ice blue — 30 mm, 35 mm Intended applications CAD CAM milled foot orthotics Milling blanks for insoles Orthopaedic footwear components Prosthetic and orthotic build ups Structural midsole elements Custom footbeds produced by CNC milling Central fabrication workflows Key properties Excellent milling performance Clean cutting with minimal tearing High dimensional stability Uniform material structure Reliable strength and durability Suitable for thick milling blanks Consistent results in automated production Closed cell hygienic material Processing notes Designed for CNC and CAD CAM milling systems Can be bonded using standard EVA adhesives Suitable for multilayer constructions after milling Ensure correct tool speed and feed for optimal surface finish nora® Lunatec CAD 55 is an ideal milling material for orthotic, prosthetic, and orthopaedic footwear workshops using digital production workflows, providing precise machining, reliable strength, and consistent quality for high performance custom devices.

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nora® Lunatec combi 1 is a vulcanised composite expanded EVA sheet designed as a ready-to-use base material for orthopaedic insoles and foot beddings. The material combines proven nora® qualities that are permanently bonded during the manufacturing process, creating a stable and resilient composite sheet without the need for adhesive bonding. The integrated cushioning layer made from nora® Lunalastik provides permanently resilient support with excellent shock absorption and stabilising function. This makes Lunatec combi 1 especially suitable for insoles exposed to higher mechanical stress, while still maintaining high walking comfort and long-term durability. Because the layers are vulcanised together during production, the composite sheet offers consistent structure, reliable strength, and easier processing compared with glued materials. The material can be thermoformed directly without risk of layer displacement, bubble formation, or hardening caused by adhesive films. Material construction Cushioning and stabilising layer Material: nora® Lunalastik Hardness: approx. 25 Shore A Density: approx. 0.23 g/cm³ Colour: 07 beige Thickness: approx. 6 mm Formats Composite sheet with trimmed edges for accurate processing Intended applications Base layer for orthopaedic foot beddings Insoles for orthopaedic footwear Cushioning and stabilising insole constructions Insoles for geriatric patients Diabetic foot orthotics Rheumatic foot conditions Sports insoles with resilient support High stress orthotic applications Key properties Permanently resilient cushioning Stabilising function under load High durability and elastic recovery Composite sheet vulcanised during manufacture No adhesive required between layers No displacement during thermoforming No bubbles at material joints No hardening caused by glue film Consistent material quality Suitable for high load insoles Advantages of Lunatec combi composite sheets Faster insole production Reduced processing steps No gluing required Improved dimensional stability Higher volume retention during forming Clean and reliable thermoforming Time and cost savings in workshop production Processing notes Thermoformable at approx. 120°C to 130°C (248°F to 266°F) No bonding required between composite layers Additional EVA materials can be bonded if required Suitable for vacuum forming and deep drawing nora® Lunatec combi 1 is an ideal composite material for orthopaedic shoe engineering and orthotic workshops requiring a reliable, permanently resilient base for foot beddings and insoles, with efficient processing and consistent performance in everyday clinical use.

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nora® Lunatec combi 2 is a vulcanised composite expanded EVA sheet designed for the manufacture of orthopaedic insoles and foot beddings requiring high cushioning, stability, and long-term resilience. The sheet combines two proven nora® materials that are permanently bonded during the manufacturing process, creating a reliable composite without the need for adhesive bonding during fabrication. This combination integrates the soft bedding properties of nora® Lunairflex with the permanently resilient cushioning of nora® Lunasoft SLW. The result is a composite material that offers excellent pressure distribution together with durable support, making it particularly suitable for sensitive feet and medical orthotic applications. Because the materials are vulcanised together at production stage, the composite sheet provides consistent strength, stable processing, and reliable performance without the risk of layer separation, bubbles, or hardening caused by adhesives. Material construction Top bedding layer Material: nora® Lunairflex Hardness: approx. 22 Shore A Density: approx. 0.12 g/cm³ Colour: 07 beige Thickness: approx. 6 mm Base cushioning layer Material: nora® Lunasoft SLW Hardness: approx. 30 Shore A Density: approx. 0.20 g/cm³ Colour: 17 grey beige Thickness: approx. 10 mm Trimmed composite sheet Edges trimmed for accurate processing Permanently vulcanised layers No adhesive between materials Intended applications Base material for orthopaedic foot beddings Diabetes adapted insoles Insoles for sensitive feet Geriatric foot orthotics Rheumatic foot conditions Moderate stress orthotic applications Cushioning insoles with stabilising support Custom orthopaedic footwear insoles Key properties Soft bedding with resilient support Excellent pressure distribution Permanently bonded composite sheet No adhesive required between layers No displacement during thermoforming No bubble formation at joints No hardening caused by glue film High walking comfort Good durability under load Suitable for medical orthotic use Advantages of Lunatec combi composite sheets Faster fabrication Reduced processing steps Consistent material quality Reliable bonding without glue Improved dimensional stability Clean thermoforming Time and cost savings in workshop production Processing notes Thermoformable at approx. 120°C to 130°C (248°F to 266°F) No bonding required between composite layers Additional EVA materials can be bonded if needed Suitable for vacuum forming and deep drawing nora® Lunatec combi 2 is an ideal composite material for orthopaedic shoe engineering and orthotic workshops requiring a soft but stable base for diabetic, geriatric, and sensitive foot applications, combining excellent bedding comfort with permanently resilient support.

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nora® Lunatec combi 3 is a vulcanised composite expanded EVA sheet designed for the manufacture of orthopaedic insoles and foot beddings requiring durable cushioning, stability, and long-term resilience. The material combines two proven nora® EVA qualities that are permanently bonded during the manufacturing process, creating a reliable composite sheet without the need for adhesive bonding during fabrication. This combination integrates the permanently resilient cushioning properties of nora® Lunalastik with the supportive and durable characteristics of nora® Lunasoft SLW. The result is a composite material that offers excellent pressure distribution together with stable support, making it particularly suitable for diabetic, geriatric, and rheumatic foot care where both comfort and durability are required. Because the layers are vulcanised together during production, the composite sheet ensures consistent strength, clean processing, and reliable performance without the risk of layer displacement, bubble formation, or hardening caused by adhesive films. Material construction Top cushioning layer Material: nora® Lunalastik Hardness: approx. 25 Shore A Density: approx. 0.23 g/cm³ Colour: 07 beige Thickness: approx. 6 mm Base cushioning and stabilising layer Material: nora® Lunasoft SLW Hardness: approx. 30 Shore A Density: approx. 0.20 g/cm³ Colour: 19 stone Thickness: approx. 10 mm Composite sheet Trimmed edges for accurate processing Permanently vulcanised layers No adhesive between materials Intended applications Base material for orthopaedic foot beddings Diabetes adapted insoles Insoles for sensitive feet Geriatric foot orthotics Rheumatic foot conditions Medium stress orthotic applications Cushioning insoles with stabilising support Custom orthopaedic footwear insoles Key properties Permanently resilient cushioning Good stability under load Excellent pressure distribution Composite sheet vulcanised during manufacture No adhesive required between layers No displacement during thermoforming No bubbles at material joints No hardening caused by glue film High walking comfort Reliable durability Advantages of Lunatec combi composite sheets Faster insole fabrication Reduced processing steps Consistent material quality Secure bonding without glue Improved dimensional stability Clean thermoforming Time and cost savings in workshop production Processing notes Thermoformable at approx. 120°C to 130°C (248°F to 266°F) No bonding required between composite layers Additional EVA materials can be bonded if required Suitable for vacuum forming and deep drawing nora® Lunatec combi 3 is ideal for orthopaedic shoe engineering and orthotic workshops requiring a durable composite base material for diabetic, geriatric, and rheumatic foot beddings, providing permanently resilient cushioning together with reliable support for medium load applications.

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nora® Lunatec combi 4 is a vulcanised composite expanded EVA sheet developed for orthopaedic insoles and foot beddings requiring soft bedding comfort together with permanently resilient cushioning. The sheet combines two proven nora® EVA materials that are permanently bonded during the manufacturing process, creating a stable composite without the need for adhesive bonding during fabrication. This combination integrates the soft bedding properties of nora® Lunairflex with the durable cushioning performance of nora® Lunalastik. The result is a composite material designed for sensitive feet exposed to higher mechanical stress, providing excellent pressure distribution, reliable resilience, and long-term comfort. The material is especially suitable for diabetic, geriatric, and rheumatic foot care, where both cushioning and structural support are required. Because the layers are vulcanised together during production, the composite sheet ensures consistent strength, clean processing, and reliable performance without the risk of layer displacement, bubble formation, or hardening caused by adhesive films. Material construction Top bedding layer Material: nora® Lunairflex Hardness: approx. 22 Shore A Density: approx. 0.12 g/cm³ Colour: 07 beige Thickness: approx. 3 mm Base cushioning layer Material: nora® Lunalastik Hardness: approx. 25 Shore A Density: approx. 0.23 g/cm³ Colour: 09 white Thickness: approx. 6 mm Composite sheet Trimmed edges for accurate processing Permanently vulcanised layers No adhesive between materials Intended applications Base material for orthopaedic foot beddings Diabetes adapted insoles Insoles for sensitive feet Geriatric foot orthotics Rheumatic foot conditions Increased stress orthotic applications Cushioning insoles with resilient support Custom orthopaedic footwear insoles Recommended combinationsFor higher stability, the use of an additional stabilising layer such as nora® Lunasoft AL nora® Lunalight A nora® Lunacellis recommended depending on diagnosis, patient weight, and load requirements. Key properties Soft bedding with resilient cushioning Excellent pressure distribution Permanently bonded composite sheet No adhesive required between layers No displacement during thermoforming No bubble formation at joints No hardening caused by glue film High walking comfort Suitable for high stress applications Reliable durability Advantages of Lunatec combi composite sheets Faster fabrication Reduced processing steps Consistent material quality Secure bonding without glue Improved dimensional stability Clean thermoforming Time and cost savings in workshop production Processing notes Thermoformable at approx. 120°C to 130°C (248°F to 266°F) No bonding required between composite layers Additional EVA materials can be bonded if required Suitable for vacuum forming and deep drawing nora® Lunatec combi 4 is an ideal composite material for orthopaedic shoe engineering and orthotic workshops requiring a soft but durable base for diabetic, geriatric, and rheumatic foot beddings, combining excellent bedding comfort with permanently resilient cushioning for higher load applications.

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nora® Lunatec combi 5 is a vulcanised composite expanded EVA sheet developed for the production of thin, permanently resilient orthopaedic insoles and cushioning components. The sheet combines two proven nora® EVA materials that are permanently bonded during the manufacturing process, creating a stable composite without the need for adhesive bonding during fabrication. This material combines the durable cushioning properties of nora® Lunalastik with the resilient support of nora® Lunasoft SLW, resulting in a lightweight composite sheet that offers excellent comfort, reliable shock absorption, and long-term elasticity even in thin constructions. The combination is especially suitable for insoles that require high flexibility together with permanent resilience. Because the layers are vulcanised together during production, the composite sheet provides consistent strength, clean processing, and reliable performance without the risk of layer displacement, bubble formation, or hardening caused by adhesive films. Material construction Top cushioning layer Material: nora® Lunalastik Hardness: approx. 25 Shore A Density: approx. 0.23 g/cm³ Colour: 60 bright grey Thickness: approx. 3 mm Base cushioning layer Material: nora® Lunasoft SLW Hardness: approx. 30 Shore A Density: approx. 0.20 g/cm³ Colour: 111 royal blue Thickness: approx. 4 mm Composite sheet Trimmed edges for accurate processing Permanently vulcanised layers No adhesive between materials Intended applications Thin orthopaedic insoles Long sole insoles with soft forefoot bedding Cushioning layers for orthoses Cushioning components for prostheses Soft prosthetic sockets Comfort insoles for sensitive feet Flexible orthotic constructions Lightweight orthopaedic footwear insoles Key properties Permanently resilient cushioning Excellent comfort in thin constructions Good shock absorption High elastic recovery Composite sheet vulcanised during manufacture No adhesive required between layers No displacement during thermoforming No bubble formation at joints No hardening caused by glue film Suitable for precise orthotic work Advantages of Lunatec combi composite sheets Efficient insole production Reduced processing steps Consistent material quality Reliable bonding without glue Improved dimensional stability Clean thermoforming Time and cost savings in workshop production Processing notes Thermoformable at approx. 120°C to 130°C (248°F to 266°F) No bonding required between composite layers Additional EVA materials can be bonded if required Suitable for vacuum forming and deep drawing nora® Lunatec combi 5 is ideal for orthopaedic shoe engineering and orthotic workshops requiring a thin, permanently resilient composite material for insoles, orthoses, prosthetic cushioning, and soft socket applications where comfort, flexibility, and durability are essential.

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nora® Lunatec combi 6 is a vulcanised composite expanded EVA sheet developed for the production of sporty, durable, and stabilising orthopaedic insoles and foot beddings. The sheet combines two proven nora® EVA materials that are permanently bonded during the manufacturing process, creating a strong composite without the need for adhesive bonding during fabrication. This material combines the permanently resilient cushioning properties of nora® Lunasoft SLW with the stabilising strength of nora® Lunasoft AL. The result is a composite sheet that provides excellent comfort together with reliable support, making it ideal for modern insoles, sports orthotics, and applications where both flexibility and structural stability are required. Because the layers are vulcanised together during production, the composite sheet ensures consistent strength, clean processing, and reliable performance without the risk of layer displacement, bubble formation, or hardening caused by adhesive films. Material construction Top cushioning layer Material: nora® Lunasoft SLW Hardness: approx. 30 Shore A Density: approx. 0.20 g/cm³ Colour: 137 terra Thickness: approx. 4 mm Base stabilising layer Material: nora® Lunasoft AL Hardness: approx. 52 Shore A Density: approx. 0.26 g/cm³ Colour: 81 black Thickness: approx. 10 mm Composite sheet Trimmed edges for accurate processing Permanently vulcanised layers No adhesive between materials Intended applications Sporty orthopaedic insoles Long sole sports insoles Foot beddings for active use Stabilising orthotic insoles Insoles requiring cushioning and support Orthopaedic footwear insoles Functional orthotic constructions High stress insole applications Key properties Permanently resilient cushioning Integrated stabilising layer Excellent durability under load Good elastic recovery Composite sheet vulcanised during manufacture No adhesive required between layers No displacement during thermoforming No bubble formation at joints No hardening caused by glue film Suitable for modern sporty orthotic designs Advantages of Lunatec combi composite sheets Efficient insole manufacture Reduced processing steps Consistent material quality Secure bonding without glue Improved dimensional stability Clean thermoforming Time and cost savings in workshop production Processing notes Thermoformable at approx. 120°C to 130°C (248°F to 266°F) No bonding required between composite layers Additional EVA materials can be bonded if required Suitable for vacuum forming and deep drawing nora® Lunatec combi 6 is ideal for orthopaedic shoe engineering and orthotic workshops requiring a composite material that combines cushioning comfort with strong stabilising support, making it suitable for sports insoles, modern foot beddings, and high performance orthotic applications.

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nora® Lunatec combi 7 is a vulcanised composite expanded EVA sheet designed for the efficient manufacture of orthopaedic insoles, foot beddings, and soft orthotic components requiring a combination of cushioning comfort and structural stability. The sheet combines two proven nora® EVA materials that are permanently bonded during the manufacturing process, creating a secure composite without the need for adhesive during fabrication. This combination uses nora® Lunasoft SLW as a permanently resilient cushioning layer together with nora® Lunasoft SL as a stabilising layer. The result is a composite sheet that provides soft bedding, reliable support, and excellent durability, making it suitable for orthopaedic, prosthetic, and rehabilitation applications, especially for diabetic, geriatric, and rheumatic foot management. Because the layers are vulcanised together during production, the material offers consistent strength, clean processing, and reliable performance without displacement, bubble formation, or hardening caused by adhesive films. Material construction Top cushioning layer Material: nora® Lunasoft SLW Hardness: approx. 30 Shore A Density: approx. 0.20 g/cm³ Colour: 07 beige Thickness: approx. 3 mm Base stabilising layer Material: nora® Lunasoft SL Hardness: approx. 40 Shore A Density: approx. 0.20 g/cm³ Colour: 19 stone Thickness: approx. 4 mm Composite sheet Trimmed edges for accurate processing Permanently vulcanised layers No adhesive between materials Uniform material bonding during manufacture Intended applications Orthopaedic insoles Foot beddings Diabetic insoles Geriatric foot support Rheumatic foot management Soft wall funnel shaped sleeves Soft prosthetic sockets Cushioning and stabilising orthotic layers Multilayer orthotic constructions Key properties Permanently resilient cushioning layer Integrated stabilising support layer High durability under load Good elastic recovery Secure composite without glue No displacement during thermoforming No bubble formation at joints No hardening caused by adhesive film Reliable volume retention during forming Advantages of Lunatec combi composite sheets No gluing required between layers Faster and cleaner production Reduced processing steps Consistent material quality Improved dimensional stability Efficient insole manufacture Time and cost savings in workshop production Processing notes Thermoformable at approx. 120°C to 130°C (248°F to 266°F) Suitable for vacuum forming and deep drawing Additional EVA materials can be bonded if required Adapt pressure according to material flexibility nora® Lunatec combi 7 is ideal for orthopaedic shoe engineering and prosthetic orthotic workshops requiring a ready made composite EVA sheet that combines cushioning comfort with reliable stabilising support for efficient, high quality insole and orthotic production.

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nora® Lunatec combi 8 is a vulcanised composite expanded EVA sheet developed for the efficient production of sporty, durable, and stabilising orthopaedic insoles and foot beddings. The sheet combines two high performance nora® EVA materials that are permanently bonded together during the manufacturing process, ensuring secure strength without the need for adhesive bonding during fabrication. This composite combines the permanently resilient cushioning properties of nora® Lunatec EP with the strong stabilising support of nora® Lunatec SE. The result is a material that offers excellent elastic recovery, reliable structural stability, and high durability, making it ideal for modern orthotic insoles, sports insoles, and applications where both comfort and support are required. Because the layers are vulcanised together during production, the composite sheet provides consistent quality, clean processing, and reliable performance without the risk of layer displacement, bubble formation, or hardening caused by adhesive films. Material construction Top cushioning layer Material: nora® Lunatec EP Hardness: approx. 22 Shore A Density: approx. 0.20 g/cm³ Colour: 131 red Thickness: approx. 4 mm Base stabilising layer Material: nora® Lunatec SE Hardness: approx. 45 Shore A Density: approx. 0.28 g/cm³ Colour: 81 black Thickness: approx. 8 mm Composite sheet Trimmed edges for accurate processing Permanently vulcanised layers No adhesive between materials Uniform bonding during manufacture Intended applications Sport insoles Long sole orthotic insoles Foot beddings with high resilience Stabilising orthopaedic insoles Insoles for active use Orthotic footwear insoles Functional orthotic constructions Cushioning and support layers in orthoses High stress insole applications Key properties Permanently resilient cushioning Integrated stabilising layer Excellent elastic recovery High durability under load Secure composite without glue No displacement during thermoforming No bubble formation at joints No hardening caused by adhesive film Reliable dimensional stability Advantages of Lunatec combi composite sheets No gluing required between layers Faster and cleaner production Reduced processing steps Consistent material quality High retention of volume during forming Efficient insole manufacture Time and cost savings in workshop production Processing notes Thermoformable at approx. 120°C to 130°C (248°F to 266°F) Suitable for vacuum forming and deep drawing Additional EVA materials can be bonded if required Adapt pressure according to material flexibility nora® Lunatec combi 8 is ideal for orthopaedic shoe engineering and prosthetic orthotic workshops requiring a composite EVA sheet that combines high resilience cushioning with strong stabilising support for modern sports insoles, durable orthotic devices, and high performance foot beddings.

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nora® Lunatec combi cork 1 is a vulcanised composite expanded EVA sheet developed for the manufacture of durable orthopaedic insoles and foot beddings requiring a combination of resilient cushioning and strong stabilising support. The sheet combines a permanently resilient EVA cushioning layer with a high cork content stabilising layer, permanently fused during manufacturing to create a secure composite without the need for adhesive bonding. The stabilising layer contains a high proportion of cork, providing excellent rigidity and long term dimensional stability, making the material ideal for orthopaedic insoles that must withstand high mechanical stress. The upper cushioning layer made from nora® Lunalastik offers permanently resilient comfort together with a slightly roughened, velvety surface that is well suited for attaching leather covers or top layers. Because the layers are vulcanised together during production, the composite sheet provides consistent quality, clean processing, and reliable bonding without displacement, bubble formation, or hardening caused by adhesive films. Material construction Top cushioning layer Material: nora® Lunalastik Hardness: approx. 25 Shore A Density: approx. 0.23 g/cm³ Colour: 07 beige Thickness: approx. 6 mm Base stabilising layer with cork content Material: nora® Lunatec cork H Hardness: approx. 50 Shore A Density: approx. 0.35 g/cm³ Colour: 205 cork Thickness: approx. 8 mm Total thickness Approx. 14 mm Format Approx. 1120 x 880 mm // 44.1 x 34.6 inch Composite sheet Trimmed edges for precise processing Permanently vulcanised layers High cork fraction stabilising layer No adhesive between materials Uniform bonding during manufacture Intended applications Orthopaedic foot beddings Supporting insoles Insoles for flat feet, splay feet, hollow feet, and skew feet Stabilising orthopaedic insoles Insoles for high load applications Base material for orthopaedic shoe insoles Insoles with leather top covers Multilayer orthotic constructions Key properties Permanently resilient cushioning layer High stability cork reinforced base Excellent durability under load Very good dimensional stability Roughened surface suitable for leather covers Secure composite without glue No displacement during thermoforming No bubble formation at joints No hardening caused by adhesive film Advantages of Lunatec combi cork composite sheets Ready made multilayer material No gluing required between layers Efficient and clean processing High strength composite structure Ideal for durable insoles Time and cost savings in workshop production Processing notes Thermoformable using standard EVA processing methods Suitable for vacuum forming and deep drawing Additional stabilising materials such as Norit, Lunacell, or Lunalight can be added if required Adapt pressure according to material flexibility nora® Lunatec combi cork 1 is ideal for orthopaedic shoe engineering and prosthetic orthotic workshops requiring a strong, durable composite material with cork reinforced stability and permanently resilient cushioning for the manufacture of high quality orthopaedic foot beddings and supporting insoles.

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nora® Lunatec combi motion 1 is a vulcanised composite expanded EVA sheet designed for orthopaedic insoles and foot beddings requiring maximum cushioning together with reliable stabilising support. The material combines an extremely soft bedding layer with a firm stabilising base, permanently bonded during the manufacturing process without the need for adhesive. The upper layer of nora® Lunatec motion provides very soft bedding properties and excellent absorption of shear forces generated during walking. This helps reduce stress on the musculoskeletal system and can significantly improve comfort for patients with painful or sensitive feet. The stabilising base layer of nora® Lunasoft SL ensures that the insole maintains its shape and function even under increased load. Because the layers are vulcanised together during production, the composite sheet offers secure bonding, clean processing, and consistent quality without displacement, bubble formation, or hardening caused by adhesive films. Material construction Top bedding layer Material: nora® Lunatec motion Hardness: approx. 12 Shore A Density: approx. 0.13 g/cm³ Colour: 06 silk Thickness: approx. 6 mm Base stabilising layer Material: nora® Lunasoft SL Hardness: approx. 40 Shore A Density: approx. 0.20 g/cm³ Colour: 27 light blue Thickness: approx. 10 mm Composite sheet Trimmed edges for precise processing Permanently vulcanised layers No adhesive between materials Uniform bonding during manufacture Intended applications Orthopaedic insoles Diabetic insoles Insoles for rheumatic foot conditions Foot beddings for sensitive feet Cushioning insoles for painful joints Pressure relief insoles Shear reducing foot beddings Soft orthotic constructions Damping layers inside footwear Key properties Extremely soft bedding layer Excellent shear force absorption Reduces pressure and pain during walking High comfort for sensitive feet Integrated stabilising base layer Secure composite without glue No displacement during thermoforming No bubble formation at joints Reliable dimensional stability Advantages of Lunatec combi motion composite sheets Ready made multilayer material No gluing required between layers Efficient and clean processing Consistent material quality Improved comfort for high risk patients Time saving in workshop production Processing notes Thermoformable at approx. 110°C to 130°C (230°F to 266°F) Suitable for vacuum forming and deep drawing Additional EVA materials can be bonded if required Adapt pressure according to the softness of the material nora® Lunatec combi motion 1 is ideal for orthopaedic shoe engineering, prosthetic and orthotic workshops, and diabetic foot care applications where maximum cushioning, shear reduction, and reliable support are required for patients with pain sensitive, diabetic, geriatric, or rheumatic feet.

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nora® Lunatec combi motion T2 is a three layer vulcanised expanded EVA composite sheet developed for the manufacture of orthopaedic insoles and foot beddings for painful, pressure sensitive, and high risk feet. The material combines an extremely soft bedding layer with resilient cushioning and a stabilising base, permanently fused during manufacturing to create a secure multilayer structure without the need for adhesive bonding. The upper layer made from nora® Lunatec motion provides very soft bedding properties and excellent absorption of shear forces during walking. This helps reduce stress on sensitive areas and improves comfort for patients with painful feet, rheumatic conditions, or diabetes. The lower layers provide permanent elasticity together with structural stability, ensuring that the finished insole maintains shape and support even under increased load. Because the three layers are vulcanised together during production, the composite sheet offers consistent quality, clean processing, and strong bonding without displacement, glue lines, or hardening caused by adhesive films. Material construction Top bedding layer Material: nora® Lunatec motion Hardness: approx. 12 Shore A Density: approx. 0.13 g/cm³ Colour: 56 stone grey Thickness: approx. 7 mm Middle cushioning layer Material: nora® Lunasoft Z Hardness: approx. 25 Shore A Density: approx. 0.16 g/cm³ Colour: 345 green Thickness: approx. 5 mm Base stabilising layer Material: nora® Lunatec CAD 35 Hardness: approx. 35 Shore A Density: approx. 0.20 g/cm³ Colour: 60 bright grey Thickness: approx. 8 mm Total thickness Approx. 20 mm Format Approx. 1000 x 625 mm // 39.4 x 31.5 inch Composite sheet Trimmed edges for accurate processing Three layer vulcanised construction No adhesive between layers Smooth transition between hardness levels Intended applications Thick orthopaedic foot beddings Soft bedding insoles Diabetes adapted insoles Insoles for painful feet Rheumatic foot support Insoles for orthopaedic footwear Pressure relief foot beddings Insoles for sensitive feet Multilayer orthotic constructions Key properties Extremely soft top layer for pressure relief Excellent absorption of shear forces Very good pressure distribution High comfort for sensitive and painful feet Integrated stabilising base Permanently elastic structure Secure composite without glue No displacement during forming High durability Lightweight construction Advantages of Lunatec combi motion composite sheets Ready made multilayer material No bonding required between layers Faster and cleaner production Consistent quality Reduced manufacturing time Ideal for deep drawing production Cost and time savings in workshop fabrication Processing notes Thermoformable using standard EVA processing Suitable for vacuum forming and deep drawing Can be processed without adhesive Adapt pressure according to material softness Recommended for single step forming of complete foot beddings nora® Lunatec combi motion T2 is ideal for orthopaedic shoe engineering, prosthetic and orthotic workshops, and diabetic foot care applications where maximum cushioning, shear reduction, and reliable structural support are required for the manufacture of high quality orthopaedic insoles and foot beddings.

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nora® Lunatec combi T1 is a three layer vulcanised expanded EVA composite sheet developed for orthopaedic insoles and foot beddings requiring excellent cushioning, shear force reduction, and reliable stabilising support. The material combines three EVA layers with different hardness levels that are permanently fused during manufacturing, creating a smooth transition between layers without the need for adhesive bonding. The special design of nora® Lunatec combi T1 features a softer middle layer embedded between two firmer layers. This structure reduces shear forces during walking and relieves stress on the musculoskeletal system. The result is improved comfort, excellent damping properties, and effective pressure distribution, making the material particularly suitable for rheumatic, diabetic, and highly sensitive feet. Because the layers are vulcanised together during production, the composite sheet offers consistent quality, clean processing, and reliable performance without displacement, glue lines, or hardening caused by adhesive films. Material construction Top layer Material: nora® Lunasoft SLW Hardness: approx. 30 Shore A Density: approx. 0.20 g/cm³ Colour: 80 anthracite Thickness: approx. 3 mm Middle cushioning layer Material: nora® Lunasoft Z Hardness: approx. 25 Shore A Density: approx. 0.17 g/cm³ Colour: 307 medium grey Thickness: approx. 4 mm Base stabilising layer Material: nora® Lunasoft AL Hardness: approx. 52 Shore A Density: approx. 0.26 g/cm³ Colour: 09 white Thickness: approx. 8 mm Composite sheet Three layer vulcanised construction Trimmed edges for precise processing Smooth transition between hardness levels No adhesive between materials Intended applications Orthopaedic foot beddings Insoles for rheumatic feet Insoles for sensitive feet Diabetic insoles Cushioning insoles with stabilising base Pressure relief foot beddings Orthopaedic shoe insoles Multilayer orthotic constructions Key properties Excellent cushioning and damping Very good shear force reduction High comfort for sensitive feet Soft middle layer for pressure relief Integrated stabilising base Secure composite without glue No displacement during thermoforming No bubble formation at joints Reliable dimensional stability Advantages of Lunatec combi composite sheets Ready made multilayer material No gluing required between layers Faster and cleaner processing Consistent material quality Reduced production time Improved comfort for high risk patients Efficient insole manufacture Processing notes Thermoformable using standard EVA processing Suitable for vacuum forming and deep drawing Additional stabilising materials such as Norit, Lunacell, or Lunalight can be added if required Adapt pressure according to material flexibility nora® Lunatec combi T1 is ideal for orthopaedic shoe engineering and prosthetic orthotic workshops requiring a multilayer EVA composite with excellent damping, shear reduction, and stabilising support for the manufacture of high quality orthopaedic insoles and foot beddings for rheumatic, diabetic, and highly sensitive feet.

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nora® Lunatec combiCAD 1 is an advanced multilayer expanded EVA milling block developed for CAD CAM fabrication in orthotics, prosthetics, and orthopaedic footwear production. This innovative composite material combines three different EVA qualities vulcanised together during the manufacturing process, creating a stable, high performance milling blank without the need for adhesive bonding between layers. The combiCAD construction is designed to combine the excellent milling behaviour of nora® Lunatec CAD materials with the functional advantages of vulcanised composite milling blocks. Because the layers are permanently fused during production, the material provides superior strength, consistent structure, and clean machining without irregularities caused by glue layers. This results in improved durability, better surface quality, and reliable mechanical performance in finished orthotic devices. Material construction Top stabilising layer Material: stabilising EVA layer Colour: 80 anthracite Thickness: approx. 2 mm Middle cushioning layer Material: nora® Lunasoft SLW Hardness: approx. 30 Shore A Density: approx. 0.20 g/cm³ Colour: 137 terra Thickness: approx. 6 mm Base milling layer Material: nora® Lunatec CAD 45 Hardness: approx. 45 Shore A Density: approx. 0.22 g/cm³ Colour: 56 stone grey Thickness options: approx. 24 mm or approx. 32 mm Formats approx. 1120 × 740 mm (44.1 inch × 29.1 inch) approx. 1480 × 1120 mm (58.2 inch × 44.0 inch) Intended applications CAD CAM milled foot orthotics Composite orthotic blanks Functional footbeds with integrated cushioning Orthopaedic footwear components Structural and comfort combination insoles Central fabrication workflows Digital orthotic production High performance orthotic builds Key properties Composite EVA milling block vulcanised during manufacture No adhesive layers between materials Excellent milling behaviour Clean cutting with smooth surface finish High tensile strength and elongation values Consistent material structure No irregularities caused by glue layers Stable bonding between layers Optimised functional performance Reliable replication in CAD CAM production Advantages of combiCAD construction Stronger than bonded multilayer milling blocks No risk of layer separation Improved machining accuracy Better durability in finished orthoses Reduced production time Consistent quality in automated milling Ideal for central fabrication Processing notes Designed for CNC and CAD CAM milling machines No additional bonding required between layers Can be bonded to other EVA materials using standard adhesives Use appropriate tool speed and feed for best results nora® Lunatec combiCAD 1 is an ideal composite milling material for orthotic, prosthetic, and orthopaedic footwear workshops requiring a high quality multilayer EVA blank with excellent machining properties, strong internal bonding, and reliable performance in modern CAD CAM production systems.

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nora® Lunatec combiCAD 2 is a multilayer expanded EVA milling block designed for CAD CAM fabrication in orthotics, prosthetics, and orthopaedic footwear production. This composite material combines three different EVA qualities that are vulcanised together during the manufacturing process, creating a strong and reliable milling blank without the need for adhesive bonding between layers. The combiCAD construction provides excellent milling behaviour together with optimised functional properties. Because the layers are permanently fused during production, the material offers consistent structure, high strength, and clean machining without irregularities caused by glue layers. This results in improved durability, better surface quality, and reliable mechanical performance in finished orthotic devices. Material construction Top stabilising layer Material: stabilising EVA layer Colour: 81 black Thickness: approx. 3 mm Middle cushioning layer Material: nora® Lunasoft Z Hardness: approx. 25 Shore A Density: approx. 0.16 g/cm³ Colour: 131 red Thickness: approx. 7 mm Base milling layer Material: nora® Lunatec CAD 35 Hardness: approx. 35 Shore A Density: approx. 0.17 g/cm³ Colour: 70 yellow Thickness: approx. 25 mm Total thickness approx. 35 mm Formats approx. 1120 × 750 mm (44.1 inch × 29.5 inch) approx. 1500 × 1120 mm (59 inch × 44.1 inch) Intended applications CAD CAM milled foot orthotics Composite orthotic blanks Functional footbeds with integrated cushioning Orthopaedic footwear components Structural and comfort combination insoles Digital orthotic production Central fabrication workflows High performance orthotic builds Key properties Composite EVA milling block vulcanised during manufacture No adhesive layers between materials Excellent milling behaviour Clean cutting with smooth surface finish High tensile strength and elongation Consistent material structure No irregularities from glue layers Strong internal bonding Reliable replication in CAD CAM production Optimised combination of cushioning and stability Advantages of combiCAD construction Stronger than bonded multilayer milling blocks No risk of delamination Improved machining accuracy Reduced production time Consistent quality in automated milling Durable finished orthoses Ideal for central fabrication and digital workflows Processing notes Designed for CNC and CAD CAM milling machines No bonding required between internal layers Can be bonded to other EVA materials using standard adhesives Use correct tool speed and feed for best surface finish nora® Lunatec combiCAD 2 is an ideal composite milling material for orthotic, prosthetic, and orthopaedic footwear workshops requiring a multilayer EVA blank with excellent machining performance, integrated cushioning, and reliable structural stability for modern CAD CAM fabrication.

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The nora® Lunatec EP expanded EVA sheet is a lightweight, resilient cushioning material designed for orthotic, prosthetic, and orthopedic footwear applications where reliable shock absorption, durability, and hygienic performance are required. Manufactured from high-quality EVA with specially enhanced additives, Lunatec EP offers excellent restoration capability, low compression set, and long-lasting cushioning even under repeated load. With its closed-cell structure and smooth surface, the material is resistant to moisture absorption and easy to clean, making it ideal for hygienic use in inner shoes, prosthetic components, and orthotic devices. The combination of low weight and high resilience makes Lunatec EP particularly suitable for applications requiring comfort together with medium structural strength. Lunatec EP can be easily bonded, thermoformed, and machined, allowing efficient use in both traditional workshop fabrication and modern CAD/CAM workflows. Key Features Lightweight expanded EVA cushioning material High resilience with excellent restoration capability Low volume loss under repeated load Smooth, closed-cell structure Hygienic, washable, and moisture resistant Durable and long-lasting Suitable for medium load applications Easy to cut, grind, and laminate Thermoformable for custom shaping Trusted nora® material quality Technical Specifications Material: nora® Lunatec EP expanded EVA Surface: Smooth Hardness: approx. 23 Shore A Density: approx. 0.21 g/cm³ Sheet Size: approx. 880 × 590 mm (34.6" × 23.2") Colours: 302 Cream 350 Mint Thickness Options: 2 mm 3 mm 4 mm 6 mm 8 mm Performance & Properties Highly resilient with strong recovery capability Excellent shock absorption Lightweight with high durability Closed-cell structure prevents penetration of sweat or liquids Hygienic and easy to disinfect Smooth surface for finishing and lamination Suitable for medium stress applications Processing Notes Bond using standard EVA adhesives Adjust contact pressure to material flexibility Avoid excessive horizontal deformation during processing Thermoformable at approx. 110° – 130°C (230° – 266°F) Typical Applications in Orthotics & Prosthetics Cushioning layers for inner shoes Foot orthotic top layers Shock absorbing inserts Calf prosthesis shaping elements Therapy and interim footwear Bathing and rehabilitation shoes Prosthetic padding components Orthotic bedding materials Heel and forefoot cushioning Comfort layers in braces and supports The nora® Lunatec EP expanded EVA sheet is a versatile, lightweight cushioning material offering excellent resilience, hygienic properties, and reliable shock absorption, making it ideal for orthotic, prosthetic, and orthopedic footwear fabrication where comfort, durability, and cleanability are essential.

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nora® Lunatec Fusion 20 is a lightweight, soft, and highly elastic expanded EVA sheet designed for modern orthotic and prosthetic fabrication using adhesive-free fusion bonding technology. With a hardness of approximately 20 Shore A and a density of around 0.12 g/cm³, Lunatec Fusion provides excellent cushioning, low weight, and high elastic recovery, making it ideal for comfortable insoles, footbeds, and layered orthotic constructions. Part of the Lunatec Fusion range, this material allows permanent bonding between EVA layers without the use of adhesive. When heated to the recommended temperature and processed under pressure, the material fuses during cooling to create a strong, durable bond without glue, solvents, or intermediate layers. This enables faster, cleaner, and more environmentally friendly workshop production. Material specification Hardness: approx. 20 Shore A Density: approx. 0.12 g/cm³ Surface: smooth or perforated Sheet format: approx. 1050 × 760 mm (41.3" × 29.9") Edges: trimmed for clean processing Thermoforming temperature: approx. 130°C (266°F) Bonding: fusion bonding without adhesive within the Lunatec Fusion range Available versions Smooth Colour: 60 bright grey Thickness: 2 | 3 | 4 mm Perforated Colour: 60 bright grey Thickness: 4 mm Intended applications Orthotic insoles and footbeds Multi-layer EVA constructions Cushioning layers in orthoses Lightweight midsole builds Comfort layers for diabetic and sensitive feet Sandwich constructions without adhesive CAD/CAM or manual fabrication workflows Key properties Very lightweight, soft, and elastic Excellent elastic recovery Comfortable walking properties Low density with high durability Fusion bonding without glue No discoloration or hardening from adhesive Clean and healthy working environment Strong bond strength after cooling Suitable for multi-layer deep drawing Fusion bonding principle Lunatec Fusion materials bond directly to each other when heated and pressed, using the natural properties of EVA polymer. During the cooling phase, the warmed layers fuse permanently without adhesive or intermediate layers. Testing according to DIN EN 1392 has shown that the bond created can be stronger than the material itself. Processing instructions Roughen the materials before processing Use perforated material where possible for optimal bonding Oven setting: approx. 130°C / 266°F Follow recommended heating times Apply sufficient pressure during vacuum forming Rule of thumb: heating time × 2 = ideal cooling time Perforated materials heat faster and may reduce heating time Consider total material thickness when cooling Advantages of fusion processing Significant time savings Reduced material costs No adhesive required No drying time No solvent exposure No glue contamination Immediate use after cooling Environmentally friendly production nora® Lunatec Fusion 20 is ideal for orthotic, prosthetic, and orthopaedic footwear workshops looking for a modern, clean, and efficient EVA processing system that delivers high comfort, strong bonding, and reliable performance without the need for adhesives.

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nora® Lunatec Fusion 30 is a lightweight, flexible expanded EVA sheet developed for orthotic and prosthetic fabrication using adhesive-free fusion bonding technology. With a hardness of approximately 30 Shore A and a density of around 0.15 g/cm³, this material offers an ideal balance of cushioning, stability, and elastic recovery, making it suitable for multilayer orthotic builds, insoles, and comfort components where reliable bonding and dimensional stability are required. As part of the Lunatec Fusion system, the material can be permanently bonded to other Lunatec Fusion layers without adhesive. When heated and processed under pressure, the EVA surfaces fuse together during cooling, creating a strong, durable bond without glue, solvents, or intermediate layers. This allows faster production, cleaner workflows, and more environmentally friendly processing. Material specification Hardness: approx. 30 Shore A Density: approx. 0.15 g/cm³ Surface: smooth or perforated Sheet format: approx. 1000 × 700 mm (39.4" × 27.5") Edges: trimmed for accurate processing Thermoforming temperature: approx. 130°C (266°F) Bonding: fusion bonding without adhesive within the Lunatec Fusion range Available versions Smooth Colour: 378 blue Thickness: 2 | 3 | 4 | 6 mm Perforated Colour: 378 blue Thickness: 4 mm Intended applications Orthotic insoles and footbeds Multi-layer EVA constructions Cushioning and comfort layers Stabilising layers in orthoses Lightweight midsole builds Sandwich constructions without adhesive CAD/CAM and manual fabrication workflows Diabetic and sensitive foot applications Key properties Lightweight and flexible EVA Good elastic recovery Dimensionally stable Reliable cushioning performance Fusion bonding without glue Clean and fast workshop processing No discoloration from adhesive Strong bond after cooling Suitable for deep drawing and vacuum forming Fusion bonding principle The Lunatec Fusion range uses the natural bonding properties of EVA polymer to create permanent bonds between layers without adhesive. When heated to the recommended temperature and pressed together, the materials fuse during the cooling phase, forming a bond that can be stronger than the material itself. This process is similar to hot-melt bonding but requires no additional glue or intermediate layer. Processing instructions Roughen all bonding surfaces before heating Use perforated material where possible for optimal bonding Oven setting: approx. 130°C / 266°F Follow recommended heating times Apply sufficient pressure during vacuum forming Rule of thumb: heating time × 2 = ideal cooling time Perforated sheets heat faster and may reduce heating time Cooling time depends on total material thickness Advantages of fusion processing No adhesive required Reduced fabrication time Clean and healthy working environment No solvent fumes or glue contamination No drying or waiting time Immediate use after cooling Strong, permanent bond Environmentally friendly production nora® Lunatec Fusion 30 is ideal for orthotic, prosthetic, and orthopaedic footwear workshops looking for a modern EVA material that combines comfort, stability, and efficient adhesive-free processing within the Lunatec Fusion system.

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nora® Lunatec Fusion 40 is a medium density expanded EVA sheet designed for orthotic and prosthetic fabrication using adhesive free fusion bonding technology. With a hardness of approximately 40 Shore A and a density of around 0.20 g/cm³, this material provides an excellent balance between cushioning, stability, and elastic recovery. It is well suited for multilayer orthotic constructions, insoles, and structural comfort components where reliable bonding and dimensional stability are required. As part of the Lunatec Fusion system, the material allows permanent bonding between layers without the need for adhesive. When heated and pressed together, the EVA surfaces fuse during the cooling phase, creating a strong and durable bond without glue, solvents, or intermediate layers. This enables faster production, cleaner processing, and environmentally friendly workshop conditions. Material specification Hardness: approx. 40 Shore A Density: approx. 0.20 g/cm³ Surface: smooth or perforated Sheet format: approx. 1040 × 625 mm (40.9 inch × 24.6 inch) Edges: trimmed for clean processing Thermoforming temperature: approx. 130°C (266°F) Bonding: fusion bonding without adhesive within the Lunatec Fusion range Available versions Smooth Colour: 09 white Thickness: 4 mm, 8 mm, 12 mm Perforated Colour: 09 white Thickness: 4 mm, 8 mm Intended applications Orthotic insoles and footbeds Multi layer EVA constructions Cushioning and stabilising layers Comfort layers in orthoses Lightweight midsole builds Sandwich constructions without adhesive CAD CAM and manual fabrication workflows Diabetic and sensitive foot applications Key properties Lightweight and elastic EVA Good dimensional stability Reliable elastic recovery Comfortable walking properties Fusion bonding without glue Clean and fast workshop processing No discoloration caused by adhesive Strong bond after cooling Suitable for deep drawing and vacuum forming Fusion bonding principle Lunatec Fusion materials bond directly to each other when heated and pressed together. During the cooling phase, the warmed EVA layers fuse permanently without adhesive or intermediate layers. Testing of peel resistance according to DIN EN 1392 has shown that the bond created can be stronger than the material itself. In many cases, the material will tear before the bonded layers separate. Lunatec Fusion materials were developed to allow healthy and environmentally friendly fabrication without the use of adhesive. However, the material can also be processed with conventional EVA adhesives if required. Processing instructions Roughen all bonding surfaces before heating Use perforated material where possible for optimal bonding Oven setting: approx. 130°C / 266°F Follow recommended heating times Apply sufficient pressure during vacuum forming Rule of thumb: heating time multiplied by two equals ideal cooling time Perforated sheets heat faster and may reduce heating time Cooling time depends on total material thickness Advantages of fusion processing No adhesive required Reduced fabrication time Clean working environment No solvent fumes No glue contamination No drying time Immediate use after cooling Strong permanent bond Environmentally friendly production nora® Lunatec Fusion 40 is ideal for orthotic, prosthetic, and orthopaedic footwear workshops that require a reliable EVA material with moderate firmness, strong bonding capability, and efficient adhesive free processing within the Lunatec Fusion system.

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nora® Lunatec Fusion 50 is a high density expanded EVA sheet designed for orthotic and prosthetic fabrication using adhesive free fusion bonding technology. With a hardness of approximately 50 Shore A and a density of around 0.30 g/cm³, this material provides increased stability and strength while maintaining good elasticity and shock absorption. It is suitable for structural layers, stabilising components, and multilayer orthotic constructions where firm support and reliable bonding are required. As part of the Lunatec Fusion system, the material allows permanent bonding between layers without the need for adhesive. When heated and processed under pressure, the EVA surfaces fuse together during the cooling phase, creating a strong and durable bond without glue, solvents, or intermediate layers. This allows faster production, cleaner working conditions, and environmentally friendly fabrication. Material specification Hardness: approx. 50 Shore A Density: approx. 0.30 g/cm³ Surface: smooth or perforated Sheet format: approx. 1020 × 675 mm (40.2 inch × 26.6 inch) Edges: trimmed for accurate processing Thermoforming temperature: approx. 130°C (266°F) Bonding: fusion bonding without adhesive within the Lunatec Fusion range Available versions Smooth Colour: 27 light blue Thickness: 8 mm, 12 mm Perforated Colour: 27 light blue Thickness: 4 mm, 8 mm Intended applications Orthotic insoles and footbeds Stabilising layers in orthoses Multi layer EVA constructions Midsole and reinforcement layers Sandwich constructions without adhesive Structural components in orthopaedic footwear CAD CAM and manual fabrication workflows High load orthotic builds Key properties High stability with good elasticity Dimensionally stable under load Good elastic recovery Reliable cushioning performance Fusion bonding without glue Clean and fast workshop processing No discoloration from adhesive Strong bond after cooling Suitable for deep drawing and vacuum forming Fusion bonding principle Lunatec Fusion materials bond directly to each other when heated and pressed together. During the cooling phase, the warmed EVA layers fuse permanently without adhesive or intermediate layers. Testing of peel resistance according to DIN EN 1392 has shown that the bond created can be stronger than the material itself, meaning the material may tear before the fused layers separate. The Lunatec Fusion range was developed to allow healthy and environmentally friendly fabrication without the use of adhesive, while still allowing the option of conventional EVA bonding when required. Processing instructions Roughen all bonding surfaces before heating Use perforated material where possible for optimal bonding Oven setting: approx. 130°C / 266°F Follow recommended heating times Apply sufficient pressure during vacuum forming Rule of thumb: heating time multiplied by two equals ideal cooling time Perforated sheets heat faster and may reduce heating time Cooling time depends on total material thickness Advantages of fusion processing No adhesive required Reduced fabrication time Clean working environment No solvent fumes No glue contamination No drying time Immediate use after cooling Strong permanent bond Environmentally friendly production nora® Lunatec Fusion 50 is ideal for orthotic, prosthetic, and orthopaedic footwear workshops that require a firm EVA material with strong bonding capability, good elastic recovery, and efficient adhesive free processing within the Lunatec Fusion system.

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nora® Lunatec Motion 20 is a soft expanded EVA sheet designed for orthotic and orthopaedic applications requiring effective cushioning, pressure relief, and resistance to shear forces. With a hardness of approximately 20 Shore A and a density of around 0.18 g/cm³, this material provides excellent bedding properties while offering greater stability than ultra soft EVA grades. It is particularly suitable for patients requiring high levels of comfort together with reliable support, including heavier users and those with sensitive or painful feet. The material absorbs both vertical and horizontal load, helping to minimise shear forces that can cause irritation, pain, or skin damage. Its closed cell structure makes it hygienic, durable, and washable, making it ideal for long term clinical use. Material specification Hardness: approx. 20 Shore A Density: approx. 0.18 g/cm³ Surface: smooth Edges: trimmed for accurate processing Sheet format: approx. 830 × 615 mm (32.6 inch × 24.2 inch) Colour: 382 white Thicknesses: 2 mm, 3 mm, 4 mm, 6 mm, 8 mm Thermoforming temperature: 110°C to 130°C (230°F to 266°F) Bonding: compatible with standard EVA adhesives Intended applications Foot orthotics and insoles Cushioning layers in inner shoes Top cover layers for orthotic devices Pressure relief for sensitive feet Diabetic and neuropathic foot care Patients over 100 kg requiring additional support Rheumatoid and painful joint conditions Cushioning in classic orthoses Functional lining for support orthoses and corsets Protection of pressure sensitive areas Key properties Soft bedding with good stability Absorbs shear forces effectively Excellent damping in the horizontal load plane Helps reduce pain during walking Suitable for high body weight patients Closed cell hygienic structure Durable and washable Comfortable and flexible Processing notes Use standard EVA bonding methods Adjust contact pressure according to material flexibility Thermoform at 110°C to 130°C (230°F to 266°F) Avoid excessive pressure to maintain cushioning performance nora® Lunatec Motion 20 is ideal for orthotic, prosthetic, and orthopaedic footwear workshops requiring a soft but stable EVA material for pressure relief, diabetic care, and high comfort orthotic constructions.

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nora® Lunatec Motion A12 is an ultra soft expanded EVA sheet developed for applications requiring maximum cushioning, pressure relief, and shear force reduction. With a hardness of approximately 12 Shore A and a density of around 0.13 g/cm³, this material provides exceptional bedding and damping properties, making it ideal for sensitive feet, painful joints, and high risk patients. The material is designed to absorb horizontal shear forces as well as vertical load, helping to reduce pain and improve comfort with every step. Its closed cell structure ensures durability, hygiene, and easy cleaning, while maintaining excellent flexibility and long term performance. Lunatec Motion A12 is widely used as a top layer, cushioning insert, or lining material in orthotic and orthopaedic applications. Material specification Hardness: approx. 12 Shore A Density: approx. 0.13 g/cm³ Surface: smooth Edges: trimmed for clean processing Structure: closed cell expanded EVA Thermoforming temperature: 110°C to 130°C (230°F to 266°F) Bonding: compatible with standard EVA adhesives Available formats Format 1100 × 700 mm (43.3 inch × 27.5 inch) Colours: 06 silk, 56 stone grey Format 1400 × 1100 mm (55.0 inch × 43.3 inch) Colour: 06 silk Thicknesses 2 mm 3 mm 4 mm 6 mm 8 mm Intended applications Foot orthotics and insoles Cushioning layers in inner shoes Top cover layers for orthotic devices Pressure relief for sensitive feet Diabetic and neuropathic foot care Rheumatoid and painful joint conditions Cushioning in orthoses Functional lining for support orthoses and corsets Protection of high pressure areas Key properties Extremely soft bedding material Excellent damping and cushioning Absorbs shear forces in the horizontal load plane Helps reduce pain during walking Flexible and comfortable Closed cell hygienic structure Durable and washable Suitable for sensitive and diabetic feet Processing notes Use standard EVA bonding methods Adjust contact pressure to suit the softness of the material Thermoform at 110°C to 130°C (230°F to 266°F) Avoid excessive pressure during forming to maintain cushioning properties nora® Lunatec Motion A12 is an ideal material for orthotic, prosthetic, and orthopaedic footwear workshops requiring maximum comfort, pressure relief, and shear force protection, especially for diabetic, rheumatic, and highly sensitive patients.

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